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For technical questions, please call 1-800-444-3353.

SKU 38160 
        

Operation

Exercise caution!  Never force the material into the sander.  You will become familiar with the sander’s features from 

practice and use.  If possible, practice sanding with a scrap piece of wood.

adJusting table angle

1.  If working table is to be used at an angle, make sure to install the angle core board (with the oblong-shaped 
opening) before sanding.

2.  Loosen dial knob (#32) and adjust working table to the desired angle using the numbers on the rotating plate 
(#31) as a guide.

3.  Tighten dial knob securely so that the working table will not move during operation.

sanding 

1.  Turn sander on.

2.  Let the motor build to its full speed, then gradually feed material against sanding sleeve.  Do not let the material 

contact sanding sleeve before turning on sander and allowing it to develop full speed.

Feed directiOn

When  sanding,  the  sanding  sleeve  rotates  counterclockwise.    Therefore,  feed  the  material  against  the  sanding 
sleeve from right to left

.  

When fed from right to left, the rotation of the sanding sleeve sands against the material.  

If fed in the opposite direction, the rotation forces of the spinning sanding sleeve will tend to throw or bounce the 
material away from the sanding sleeve.  This could cause loss of control of the material.

dust cOllectiOn capability

 

A standard 2-1/4” dust collect cover (#40) has been provided to make dustless sanding possible.  The dust collection 
port is located under the working top on the rear side of the sander.  The pickup adapter end of a vacuum hose (not 

included) will fit inside the dust collect cover.

Even with a dust collection system, it is necessary to periodically clean sanding dust from the core board and big 
washer areas.  Sanding dust buildup in this area may cause the core board surface to rise above the working table 
surface.

Maintenance

cleaning

:  Regularly clean the work surface with dry brush or clean cloth.  Clean sawdust accumulations from core 

board, big washers and rotating axle after each use.

lubricatiOn

:  No lubrication is required.  All of the bearings in this tool are lubricated with a sufficient amount of 

high grade lubricant for the life of the machine under normal operating conditions.

pOWer cOrd

:  Inspect the power cord periodically, and if damaged, have it repaired by an authorized technician.

replaceMent parts

:  When servicing, use only identical replacement parts.  Use of any other parts will void the 

warranty.

Summary of Contents for 38160

Page 1: ...s reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may...

Page 2: ...ol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert sym...

Page 3: ...vise 12 to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper 13 footing and balance at all times MAINTAIN TOOLS WITH CARE Kee...

Page 4: ...ounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or 4 service...

Page 5: ...njury to persons When servicing use only identical 7 replacement parts Only use safety equipment that has been 8 approved by an appropriate standards agency Unapproved safety equipment may not provide...

Page 6: ...fornia Health Safety Code 25249 5 et seq The warnings precautions and 16 instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be...

Page 7: ...through the dust exhaust port opening preventing buildup of sawdust Sawdust buildup in this area may cause the oscillating motion to stop The big washer must be used with all sanding sleeves 2 Select...

Page 8: ...t size diameter type of grit and sanding sleeve is an extremely important step in achieving a high quality finish Aluminum oxide silicon carbide and other synthetic abrasives are best for power sandin...

Page 9: ...ite direction the rotation forces of the spinning sanding sleeve will tend to throw or bounce the material away from the sanding sleeve This could cause loss of control of the material DUST COLLECTION...

Page 10: ...5 11 38 Dust Cover 1 12 Rocker Arm 2 39 Hexagon headed bolt M8 x 25 7 13 Nut M5 4 40 Dust Collect Cover 1 14 Hexagon Socket Head Cap 41 Pointer 1 Screw M4 x 30 2 42 Stand II of Working Table 1 15 Left...

Page 11: ...Page 11 For technical questions please call 1 800 444 3353 SKU 38160 Assembly Diagram...

Page 12: ...for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above...

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