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For technical questions, please call 1-800-444-3353.

SKU 38160 

        

preparing For Operation

note:

 

this sander is designed for use on plastic and wood surfaces only.  do not use this sander for sanding 
metals.  sanding metals will cause sparks that will ignite wood and dust particles on sander, in the dust 
collector, or in workshop.

 

it is recommended that this tool not

 be used for extended work on any fiberglass or abrasive materials.  

it has been found that those materials are subject to accelerated wear and possible premature failure, 

as the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutator, etc.  During 

any  sanding  of  these  materials,  it  is  important  the  tool  be  cleaned  frequently  by  blowing  with  an  air 
jet.

 

do not use sander without a sand belt.  doing so will damage the rotating axle.

 

Make sure nut on the top of the rotating axle is tightened securely - but not overtightened. 

sand belt selectiOn

Selecting the correct size diameter, type of grit and sanding sleeve is an extremely important step in achieving a 

high quality finish:  

  Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding.  

  Natural abrasives, such as flint and garnet are too soft for use in power sanding.

Select and install the desired sand belt for the particular application.  Sand belts from 3/4”-  2” can be used with this 
sander.  Choose one that is close in size to the material you are sanding.  

grit selectiOn

The condition of the surface to be sanded will determine which grit will do the proper job.  In general, 

coarse grit

 will 

remove the most material.  

Finer grit

 will produce the best finish in all sanding operations.  If the surface is rough, 

start with a 

coarse grit

 and sand until the surface is uniform.  

Medium grit

 may then be used to remove scratches 

left by the coarser grit and

 finer grit

 used for finishing of the surface.  Always continue sanding with each grit until 

the surface is uniform.

Warning! 

 Do not use water with this sander.  It is for dry 

sanding  only.    Wet  sanding  will  damage  the  machine, 
and  may  present  a  shock  hazard.    Use  only  in  dry 
locations.

reV 10c

Summary of Contents for 38160

Page 1: ...s reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may...

Page 2: ...ol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert sym...

Page 3: ...vise 12 to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper 13 footing and balance at all times MAINTAIN TOOLS WITH CARE Kee...

Page 4: ...ounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or 4 service...

Page 5: ...njury to persons When servicing use only identical 7 replacement parts Only use safety equipment that has been 8 approved by an appropriate standards agency Unapproved safety equipment may not provide...

Page 6: ...fornia Health Safety Code 25249 5 et seq The warnings precautions and 16 instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be...

Page 7: ...through the dust exhaust port opening preventing buildup of sawdust Sawdust buildup in this area may cause the oscillating motion to stop The big washer must be used with all sanding sleeves 2 Select...

Page 8: ...t size diameter type of grit and sanding sleeve is an extremely important step in achieving a high quality finish Aluminum oxide silicon carbide and other synthetic abrasives are best for power sandin...

Page 9: ...ite direction the rotation forces of the spinning sanding sleeve will tend to throw or bounce the material away from the sanding sleeve This could cause loss of control of the material DUST COLLECTION...

Page 10: ...5 11 38 Dust Cover 1 12 Rocker Arm 2 39 Hexagon headed bolt M8 x 25 7 13 Nut M5 4 40 Dust Collect Cover 1 14 Hexagon Socket Head Cap 41 Pointer 1 Screw M4 x 30 2 42 Stand II of Working Table 1 15 Left...

Page 11: ...Page 11 For technical questions please call 1 800 444 3353 SKU 38160 Assembly Diagram...

Page 12: ...for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above...

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