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Page 7 

For technical questions, please call 1-800-444-3353.

 

Floor Jacks

 

Troubleshooting

 

TO

 PRE

vENT

 SERIOUS

 INJUR

Y:

 

u

se caution when troubleshooting a malfunctioning jack.  Stay well clear of the supported 

load.

 

Completely resolve all problems before use.

  If the solutions presented in the 

Troubleshooting guide do not 

solve the problem, have a qualified technician inspect and repair the jack before use.

 

a

fter the jack is repaired

:

  T

est it carefully without a load by raising and lowering it fully

, checking for 

proper operation, 

Be

FOR

R

eT

u

R

nin

G

 TH

Ja

C

TO

 OP

eR

aT

iO

n

.

D

O

 n

OT

 u

Se 

D

ama

G

eD

 OR

 mal

Fun

CT

iO

nin

G

 Ja

C

k!

POSS

iB

le

 SY

m

PT

O

m

S

PROB

a

B

le

 S

O

lu

Ti

O

n

(m

ake certain that the jack is not supporting a 

load while attempting a solution.)

Jack will not  lift at its weight  capacity

Saddle  lowers under  load

Pump stroke  feels spongy

Saddle will not  lift all the way

Handle moves  up when jack  is under load

Oil leaking  from filler plug

X

X

Check that Release V

alve is closed fully

Bleed air from the system. 

X

X

X

Valves may be blocked and may not close  fully

.  

To flush the valves:

Lower the Saddle and securely close the 
1.

  Release V

alve.

Manually lift the saddle several inches.
2.

 

Open the release valve and force the 
3.

  saddle down as quickly as possible.

X

X

X

Jack may be low on oil.  Check the oil level  and refill if needed.

Jack may require bleeding - see instructions  on page 4.

X

Unit may have too much hydraulic oil inside,  check fluid level and adjust if needed.

Summary of Contents for 42820

Page 1: ...aterial before using this product Failure to do so can result in serious injury Save this manual Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork con...

Page 2: ...t in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices...

Page 3: ...or failure to follow maintenance instructions may create a risk of injury and may void any ap plicable warranty Maintain labels and nameplates on 20 the Jack These carry important information If unrea...

Page 4: ...s air Oil Fill Plug 1 Remove the cover plate some mod els and the Oil Filler Plug under neath See Photo above Release Screw Pivot Assembly 2 For models with a separate Re lease Screw shown above Inser...

Page 5: ...vehicle lifting point Note The Jack should be positioned at 90 to the vehicle s lifting point to ensure the Jack s Saddle and vehicle lifting point are in alignment If not reposition the Jack before...

Page 6: ...r broken cracked or bent parts loose or missing parts and any condition that may affect the proper operation of the product If a problem occurs have the problem corrected before further use Do not use...

Page 7: ...MS PROBABLE Solution Make certain that the jack is not supporting a load while attempting a solution Jack will not lift at its weight capacity Saddle lowers under load Pump stroke feels spongy Saddle...

Page 8: ...n lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportat...

Page 9: ...ecure the handle in place Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTU...

Page 10: ...O Ring 1 29 Dirt Proof Boot 1 30 Pump Plunger 1 31 Pin Rod 2 32 Washer 2 33 Torsion Spring set of 2 1 34 M10 Nut 1 35 Handle Socket 1 36 M10 x 50 Bolt 1 37 E clip 10 38 Pedal 1 Part Description Q ty 3...

Page 11: ...SKU 42820 For technical questions please call 1 800 444 3353 Assembly Diagram...

Page 12: ...18 mm 13 8mm 12 mm 9 13 mm O ring Central Hydraulics 2 5 ton floor jack 42820 3 44 mm...

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