background image

Page 3

For technical questions, please call 1-888-866-5797.

Item 60653 

        

SAFET

y

Op

ERA

TION

M

AINTENAN

c

E

Sp

Ec

IFI

c

ATIONS

IMpORTANT SAFETy INSTRUcTIONS

1. 

SAVE THESE INSTRUcTIONS

 – 

This manual contains important safety and 

operating instructions for this battery charger.

2.  Do not expose charger to rain or snow.

3.  Use of an attachment not recommended or sold 

by the battery charger manufacturer may result in 

a risk of fire, electric shock, or injury to persons.

4.  To reduce risk of damage to electric 

plug and cord, pull by plug rather than 

cord when disconnecting charger.

5.  An extension cord should not be used unless 

absolutely necessary. Use of improper extension 

cord could result in a risk of fire and electric shock. 

If an extension cord must be used, make sure:
a.  That pins on plug of extension cord 

are the same number, size, and shape 

as those of plug on charger;

b.  That extension cord is properly wired 

and in good electrical condition; and

c.  That wire size is large enough for AC ampere 

rating of charger as specified in Table A.

Table A:  Recommended minimum AWG size 

for extension cords for battery chargers

Ac input rating, amperes*

AWG size of cord

Length of cord, feet

Equal to or 

greater than

But less 

than

25

50 100 150

0

2

18

18

18

16

2

3

18

18

16

14

3

4

18

18

16

14

4

5

18

18

14

12

5

6

18

16

14

12

6

8

18

16

12

10

8

10

18

14

12

10

10

12

16

14

10

8

12

14

16

12

10

8

14

16

16

12

10

8

16

18

14

12

8

8

18

20

14

12

8

6

* If the input rating of a charger is given in watts rather than in 

amperes, the corresponding ampere rating is to be determined by 

dividing the wattage rating by the voltage rating – for example:

1250 watts/125 volts = 10 amperes

6.  Do not operate charger with damaged cord or plug 

– replace the cord or plug immediately.

7.  Do not operate charger if it has received a sharp 

blow, been dropped, or otherwise damaged in 

any way; take it to a qualified serviceman.

8.  Do not disassemble charger; take it to a 

qualified serviceman when service or repair 

is required. Incorrect reassembly may 

result in a risk of electric shock or fire.

9.  To reduce risk of electric shock, unplug charger 

from outlet before attempting any maintenance or 

cleaning. Turning off controls will not reduce this risk.

10. WARNING – RISK OF EXPLOSIVE GASES.

a.  WORKING IN VICINITY OF A LEAD-ACID 

BATTERY IS DANGEROUS. BATTERIES 

GENERATE EXPLOSIVE GASES DURING 

NORMAL BATTERY OPERATION. FOR THIS 

REASON, IT IS OF UTMOST IMPORTANCE 

THAT YOU FOLLOW THE INSTRUCTIONS 

EACH TIME YOU USE THE CHARGER.

b.  To reduce risk of battery explosion, follow 

these instructions and those published by 

battery manufacturer and manufacturer of 

any equipment you intend to use in vicinity 

of battery. Review cautionary marking 

on these products and on engine.

11.  PERSONAL PRECAUTIONS

a.  Consider having someone close 

enough by to come to your aid when 

you work near a lead-acid battery.

b.  Have plenty of fresh water and soap nearby in 

case battery acid contacts skin, clothing, or eyes.

c.  Wear complete eye protection and 

clothing protection. Avoid touching 

eyes while working near battery.

d.  If battery acid contacts skin or clothing, 

wash immediately with soap and water. 

If acid enters eye, immediately flood eye with 

running cold water for at least 10 minutes 

and get medical attention immediately.

e.  NEVER smoke or allow a spark or flame 

in vicinity of battery or engine.

f.  Be extra cautious to reduce risk of dropping 

a metal tool onto battery. It might spark 

or short-circuit battery or other electrical 

part that may cause explosion.

g.  Remove personal metal items such as rings, 

bracelets, necklaces, and watches when working 

with a lead-acid battery. A lead-acid battery can 

produce a short-circuit current high enough to weld 

a ring or the like to metal, causing a severe burn.

Summary of Contents for 60653

Page 1: ...e reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this man...

Page 2: ...t avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury Canadian Standards Association Underwriters Laboratories Inc VAC Volts Alternating Current A Amperes CCA Cold Cra...

Page 3: ... it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman 8 Do not disassemble charger take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Turning off contr...

Page 4: ... 16 d 15 FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position AC and DC cables to reduce risk of damage by hood door or moving engine part b Stay clear of fan blades belts pulleys and other parts that can cause injury to persons c Check polarity of battery posts POSITIVE POS P battery post usually...

Page 5: ...ence of drugs alcohol or medication A moment of inattention while operating charger may result in serious personal injury 27 Before moving charger disconnect power supply and battery then allow charger to cool 28 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In ...

Page 6: ...ediately disconnect the cables and connect them properly to prevent damage to the battery Charge Status This will light up red when the power is connected This will light up green when the battery is fully charged This is disabled in start mode Setting switch Use this to switch between charging and start modes and change the output amperage Battery Type switch Use this to set the battery type Set ...

Page 7: ...y is well ventilated while battery is being charged 3 Clean battery terminals Be careful to keep corrosion from coming in contact with eyes 4 Add distilled water in each cell until battery acid reaches level specified by battery manufacturer Do not overfill For a battery without removable cell caps such as valve regulated lead acid batteries carefully follow manufacturer s recharging instructions ...

Page 8: ...t of the frame or engine block NOTICE If the Reverse Connection indicator lights the cables are connected improperly Immediately disconnect the cables and connect them properly to prevent damage to the battery 6 For positive grounded vehicle connect NEGATIVE BLACK clip from battery charger to NEGATIVE NEG N ungrounded post of battery Connect POSITIVE RED clip to vehicle chassis or engine block awa...

Page 9: ...e end of cable as far away from battery as possible then connect NEGATIVE BLACK charger clip to free end of cable 5 Do not face battery when making final connection NOTICE If the Reverse Connection indicator lights the cables are connected improperly Immediately disconnect the cables and connect them properly to prevent damage to the battery 6 Set Battery Type switch according to battery type Set ...

Page 10: ...e block NOTICE If the Reverse Connection indicator lights the cables are connected improperly Immediately disconnect the cables and connect them properly to prevent damage to the battery 3 Position AC and DC cables to reduce risk of damage by hood door or moving engine part 4 Set Battery Type switch according to battery type Set to Regular for flooded and maintenance free batteries Set to AGM for ...

Page 11: ...arger with clean cloth 3 WARNING If the supply cord of this charger is damaged it must be replaced only by a qualified service technician DO NOT OPEN CHARGER HOUSING NO USER SERVICEABLE PARTS INSIDE Troubleshooting Problem Possible Causes Likely Solutions Charger will not start 1 Cord not connected 2 No power at outlet 3 Clamps are not securely connected to battery terminals 1 Check that cord is p...

Page 12: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

Reviews: