Cembre Crimpstar HP3 Operation And Maintenance Manual Download Page 3

3

ENGLISH

2.  INSTRUCTIONS FOR USE 

– Prepare the conductor by stripping back the insulation ensuring no deformation, damage or  
  cutting of the strands. The correct strip length is indicated in the TABLE above. 
 – Open the jaws of the tool by fully closing the handles, the ratchet mechanism will automatically 
 release.
 –  Insert the connector into the appropriate aperture identified by the colour of the connector   
  sleeve, it is important to position the front part of the aperture centrally on the connector barrel 
  (Fig 1, 2).
– Retain the connector within the aperture by applying a  light pressure on the handles and insert 
  the conductor into the barrel. Ensure strands are not bent back during insertion. 
– Close the handles until the ratchet releases and the jaws open automatically, releasing the 
  crimped terminal.  
– Remove the crimped connector and visually check that the “COMPRESSION CODE” impressed 
  on the insulation, corresponds to the correct choice of tool and aperture (see above TABLE).
– For through connectors repeat this crimping sequence for the opposite end (Fig. 3).

3.  MAINTENANCE

The tool is robust and requires very little daily maintenance.
Optimum tool performance will be maintained by applying the following:
– Before use, check that there are no traces or dust or dirt, especially in the crimping apertures.
– Regularly lubricate the moving parts and pivot pins with a few drops of oil.
– Only use the tool for operations described in this manual. 
– When not use, the tool should be stored and transported in the cardboard carton, to prevent 
 damage.

FIG. 2

FIG. 3

Jaws

Jaws

FIG. 1

Jaws

Cable strip length [mm]

for terminals

for through connector

Connector

sleeve colour

5 ÷ 6

 

5 ÷ 6

 

8 ÷ 9

 

7 ÷ 8

 

9 ÷ 10

 

Conductor section

mm

2  

(AWG)

red

blue

yellow

0,25 ÷ 1,5  

(22 ÷ 16)

1,5 ÷ 2,5  

(16 ÷ 14)

4 ÷ 6  

(12 ÷ 10)

7 ÷ 8

 

Compression

code

1

dot

2

dots

3

dots

centered 
aperture

centered 
aperture

centered 
aperture

Summary of Contents for Crimpstar HP3

Page 1: ...MECANICA MANUAL HERRAMIENTA MECANICA MANUAL UTENSILE MECCANICO MANUALE UTENSILE MECCANICO MANUALE HP3 ENGLISH ENGLISH FRAN AIS FRAN AIS DEUTSCH DEUTSCH ESPA OL ESPA OL ITALIANO ITALIANO OPERATION AND...

Page 2: ...ntrolled mechanism for a consistent crimping operation Emergency release The jaws can be released at any stage of the crimping operation High precision investment cast jaws manufactured from specially...

Page 3: ...ector and visually check that the COMPRESSION CODE impressed on the insulation corresponds to the correct choice of tool and aperture see above TABLE For through connectors repeat this crimping sequen...

Page 4: ...urse pr alablement tar dans notre usine pour le contr le du sertissage Dispositifd urgencequi aucasdebesoin permetlar ouverturedesm choiresavantleurfermeture totale M choires en acier sp cial trait Br...

Page 5: ...oix correct de l empreinte de sertissage voir TABLEAU Dans le cas des manchons proc der de la m me mani re pour le sertissage l autre extr mit Fig 3 3 ENTRETIEN Cet outil est robuste et ne n cessite a...

Page 6: ...echanismus f r eine genaue Verpressung Notentriegelung Die Pressbacken k nnen in jeder Phase der Verpressung gel st werden Hochpr zise Feingussbacken aus speziell behandeltem Stahl Handgriffeausspezie...

Page 7: ...huh oder Verbinder und pr fen Sie visuell ob der auf der Isolierung eingepr gte VERPRESS CODE mit der Auswahl aus der Tabelle entspricht siehe Tabelle Bei Quetschverbindern dieVerpressung f r das gege...

Page 8: ...ra para asegurar un perfecto apriete Pulsador de emergencia que permite le apertura de las matrices en cualquier momento Matrices de alta precision hechas con acero especialmente tratado Mangosfabrica...

Page 9: ...so sobre el aislante confirme la elecci n correcta de la sede de compresi n ref TABLA 1 En el caso de empalmes proceder igualmente en la compresi n de la otra extremidad Fig 3 3 MANTENIMIENTO Esta her...

Page 10: ...i solo a compressione ultimata Dispositivodiemergenzache incasodinecessit consentelariaperturadelletestineprimadella loro chiusura totale Testine in acciaio speciale trattato con marcatura della sezio...

Page 11: ...isolante confermi la corretta scelta dell impronta vedere TABELLA Nel caso dei giunti procedere analogamente per la compressione dell altra estremit Fig 3 3 MANUTENZIONE L utensile robusto e non rich...

Page 12: ...und Handel Boschstra e 7 71384 Weinstadt Germany Ph 49 7151 20536 60 info w cembre de CEMBRE Inc Raritan Center Business Park 300 Columbus Circle S F Edison NJ 08837 USA Ph 1 732 225 7415 sales us cem...

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