Cembre B68RC3 Operation And Maintenance Manual Download Page 3 | Manualshive

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TC085-KV-RC3

TC096-KV-RC3

TC120-KV-RC3

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Summary of Contents for B68RC3

Page 1: ...1 PORTABLE BATTERY HYDRAULIC CUTTING UNITS RADIO CONTROLLED 18 M 195 E B68RC3 85 B68RC3 85E B68RC3 96 B68RC3 96E B68RC3 120 B68RC3 120E ENGLISH OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...2 FIG 1 A H F C G E D B ...

Page 3: ...3 FIG 2 1 5 9 11 13 7 3 2 4 2 12 6 TC085 KV RC3 TC096 KV RC3 TC120 KV RC3 FIG 3 6 5 4 3 2 1 7 3 1 6 5 7 1 6 5 8 2 7 3 10 8 2 9 8 8 ...

Page 4: ...4 CLICK 0 50 100 Battery FIG 5 3 FIG 4 FIG 6 P Female Quick coupler Male Quick coupler Female Quick coupler Male Quick coupler Cutting head RC3 Battery pump RC3 Flexible insulated hose 1 2 ...

Page 5: ...5 TC085 KV RC3 TC120 KV RC3 9 4 FIG 8 FIG 10 FIG 7 8 Grounding wire TC096 KV RC3 FIG 9 8 8 8 ...

Page 6: ...6 FIG 12 212 7 3 236 9 3 362 14 2 417 16 4 mm inch OIL 1 Max oil level FIG 11 1 WARNING use dielectric oil only For type and quantity refer to section 1 page 9 ...

Page 7: ... equipment Protect the pump and accessories from rain and moisture Water will damage the pump and battery The flexible hydraulic hose supplied should always be used to connect the hydraulic head to the pump The hydraulic head should never be directly connected to the pump The pump contains dielectric oil which must not be polluted with any other types of oil Never connect to the pump any hydraulic...

Page 8: ... skin rinse immediately with plenty of water If battery fluid leaks out and comes into contact with your eyes wash them with clean water and seek medical attention immediately At the end of their life always recycle batteries Never discard batteries with domestic waste They must be sent to appropriate collection centres for disposal If the machine is defective remove the battery from the machine R...

Page 9: ...sure low speed high pressure US gpm l min US gpm l min 0 34 1 28 0 07 0 25 Motor V DC 18 Radio receiver frequency remote control cutting head blade travel sensor Mhz Mhz 2405 2480 868 EUROPE Operating temperature C F 15 to 50 5 to 122 Oil reservoir capacity cu in cm3 58 6 960 Recommended dielectric oil TOTAL DIEKAN 1640 Operating speed Double speed action operation and automatic switching from a r...

Page 10: ...by Cembre prior to delivery Due to this the use of non paired pumps and cutting heads is not recom mended and should be avoided In order to trace all of the components of each complete unit such as pump cutting heads radio control the user should check the same identification number reported on each item 1 2 Description Ref to Fig 1 A Metal carrying case allows users to store the unit B Battery ch...

Page 11: ... Ref to section 7 4 for further details Main components Ref to Fig 2 1 OIL FILLER CAP for accessing the pump s oil tank 2 STRAP FASTENING RING to attach the shoulder strap and transport the pump It can be used to hang the radio control before the storage of the pump 3 BATTERYRELEASEDEVICE tolock unlockthebattery pressthebutton 3 andpushthebattery downward to unlock it Ref to Fig 5 Insert a battery...

Page 12: ...ck The couplers cannot be disconnected if the system is under pressure The anti dust protection cap must be used on both the hose and pump couplings to prevent ingress of dirt or contamination 10 CAPACITIVE TOUCH BUTTON for menu selection allows selection of various screens only when the display is on Ref to section 7 Do not apply pressure to or stab at the touch button a light touch using a bare ...

Page 13: ...f inactivity 2 PUMPBUTTON tostartthepumpmotor ortoresetanyalarmswhenpressedand held for 2 seconds 3 RELEASE BUTTON can be operated at any time other than if there is an error toreleasethepressureallowingoiltobe returned to the pump reservoir 4 INDICATOR LED the center LED flashes whentheradiocontrolisON greenwhen the remote control battery is good red whentheremotecontrolbatteryislow 5 HOOK to han...

Page 14: ... Keep batteries away from direct sunlight high temperatures and high humidity Do not throw batteries onto fire 3 FLEXIBLE HOSE High pressure flexible hoses are subject to a natural ageing process which can result in a reduction in performance potentially affecting safety of the operator As a result their life span is limited In order to ensure safe use Cembre recommends replacing the hose within 1...

Page 15: ...te cutting head for the diameter of the cable to be cut and use only with the associated paired pump The cutting heads must be positioned manually around the cable to be cut A grounding point is provided to facilitate grounding of the cutting head when required Cutting head description Ref to Fig 3 1 MALE INSULATED QUICK COUPLER 5 BLADE 2 EYELETS FOR HANGING THE SUPPORT STRAP 6 GROUNDING SOCKET KN...

Page 16: ...t circuit protective devices For countries other than Germany contact the electricity supply utility Should it be needed the earthing device comprising a 5m long cable and an earth rod may be ordered from Cembre Part no EK 500P Whatever the case the earthing device must be approved by Cembre To ground the cutting head proceed as follows Unscrew knob 6 from the grounding socket 16 of the head Conne...

Page 17: ...will FLASH intermittently and the buzzer will emit an audible signal coordinated with the LED light At the end of the operation the pump will stop the LED will remain a STEADY LIGHT 2 minutes andthespeakerwillemitaCOUNTINUOUSBUZZERsound 30seconds Thisconfirmsthepump received a signal from the cutting head acknowledging that the blades are completely closed the display will show the following flash...

Page 18: ... positioned exactly on the desired cutting point Once the blades of the cutting head are around the cable to be cut stabilise the head by its support 8 to prevent any movement during the cutting operation If required connect one end of the grounding cable to the cutting head and the other end to the relevant grounding attachment Ref to section 4 2 Connect the flexible hose to the cutting head Ref ...

Page 19: ...g the release button 3 times within 2 seconds refer to section 7 3 1 for further details 2 THERE IS NO CERTAINTY THAT THE CABLE HAS BEEN FULLY CUT AFLASHINGLEDLIGHT 2MIN andtheINTERMITTENTBUZZER 30seconds informstheoperatorthatthebladetravelsensorsignalhasnotbeenreceived the display will show the following flashing screen In order to reset the alarm hold the pump button for 2 seconds then repeat t...

Page 20: ...eration Releasing the pump button before the automatic stopping of the motor will cause the pump to stop keeping the oil pressure stable Pp at its current pressure level To complete the operation press the pump button once more until the motor stops automatically At the end of the cycle releasing the pump button will start the automatic release of the ram and will allow return of the oil to the oi...

Page 21: ... in the main menu touch the capacitive button 10 repeatedly 7 1 Structure of the main menu Operating pressure expressed in bar Pump default setting CUTTING SMART RELEASE Operating pressure expressed in psi Pump default setting CUTTING SMART RELEASE Operating mode set Ref to section 7 2 for further details Release mode set Ref to section 7 3 for further details Pump control mode set Ref to section ...

Page 22: ...573 psi 60 1 2 3 4 5 6 7 8 P 0 psi P 0 bar Pn 729 bar P 0 bar RC OFF Pn 729 bar OK OK P 0 psi P bar Pn 729 bar OK Pn 729 bar Pp 731 bar Pn 729 bar P 0 bar 58 01 59 60 Specifically for using the pump with Cembre hydraulic heads for crimping of electrical connectors NOTE When the crimping mode is active the LED light and the buzzer are deactivated To change the desired operating mode proceed as foll...

Page 23: ...m retraction to be interrupted at any point To change the release mode proceed as follows Select screen 4 from the main menu Ref to section 7 1 hold the finger on the touch button 9 until a confirmation beep is heard the choice made is show by the related pictogram Whenthebatteryisremovedfromthepumporafter1hourofinactivity displayOFF onceyouwakethepumpup itwillalwaysstartwiththedefaultsetting SMAR...

Page 24: ...rmationofa successfulcuttingoperationisdependentontwocontrolmechanisms 1 the pressure reached is 100 bar 2 the correct signal from the blade travel sensor is received Upon completion of a successful cutting operation the display will show the amount of energy saved during the cutting cycle due to the pump not having to develop maximum pressure before both of the above control mechanisms were met R...

Page 25: ...d by the responsible power utility position the head next to the pump making sure that obstacles are not in between pump and head check the identification number of the head and of the pump reported on the tag check again the cable to be cut repeat the cycle and if the problem persists contact Cembre LED OFF ERROR 001 01 002 003 004 LED ON BATTERY min 90 BEEP The pump has been started without the ...

Page 26: ...729 bar OK Pn 729 bar Pp 731 bar Pn 729 bar P 0 bar 58 01 59 60 Cuttingoperationconcludedsuccessfully Ref to section7 5 flashing 0 1 s ON 0 1 s OFF intermittent 0 1 s ON 0 1 s OFF Pp 325 bar RESET SW S1J41405 ERROR 001 30001 BATTERY Pn 729 bar 002 003 BATTERY 004 max min max 90 90 OK Pn 729 bar Pp 731 bar 29 bar 0 bar 573 psi 0 psi P 0 bar Pn 729 bar P 0 bar 29 bar bar Pn 729 bar P 0 bar 60 Pp 325...

Page 27: ...etely discharge the oil pressure by pushing the pressure release button 7 Unscrew the filler cap 1 By using a funnel top off very slowly to completely fill the oil reservoir to the maximum level When the operation is finished replace the cap 1 Always use clean recommended insulated oil see section 1 Do not use old or recycled oil Do not use hydraulic brake fluid Ensure that used oil is disposed of...

Page 28: ...pos sible attach a copy of theTest Certificate supplied by Cembre together with the tool or fill in and attach the form available in the ASSISTANCE section of the Cembre website _________________________________________________________________________________________ Following information applies in member states of the European Union USER INFORMATION in accordance with Directives 2011 65 EU and 2...

Page 29: ...mp communicates the progress of the cutting operation by audible and visual indicators All at a safe distance Safe Cut Technology Fitted with LED indicators and a buzzer to communicate during progress and at the completion of the cutting operation Smart Release Technology Selecting the SMART RELEASE mode on the OLED display allows the operating pressure to be maintained until the operating button ...

Page 30: ...eration 19 STEP 4 Checking the unit after the cutting operation 19 6 INSTRUCTIONS FOR USE Crimping operation 20 7 NAVIGATION MENU DISPLAY 21 7 1 Structure of the main menu 21 7 2 Choosing the operating mode 22 7 3 Change the release mode 23 7 3 1 Extended release phase 23 7 4 Change the pump control mode 24 7 5 Alarms Warning 24 7 6 Errors Malfunctions 25 7 7 Return to original default settings fi...

Page 31: ...31 ...

Page 32: ...erano 6 y 8 28850 Torrejón de Ardoz Madrid España Teléfono 34 91 4852580 Telefax 34 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 49 89 3580676 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldcrest Avenue Edison New Jersey 08837 USA Tel 1 732 225 7415 Fax 1 732 225 7414 E mail sales US cem...

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