Cebora POWER ROD 1350 Service Manual Download Page 3

CEBORA S.p.A.

3

3.302.050

22/12/00

1

 

- GENERAL INFORMATION

1.1

 

- Introduction.

The purpose of this manual is to train personnel assigned to carry out maintenance on the

power source art. 249 for MMA and TIG welding systems.

1.2

 

- General service policy.

It is the responsibility of the customer and/or operator to use the equipment appropriately, in

accordance with the instructions in the Manual, as well as to maintain the equipment and related
accessories in good working condition, in compliance with the instructions provided in the
Service Manual.

Any internal inspection or repairs must be carried out by qualified personnel who are

responsible for any intervention on the equipment.

It is forbidden to attempt to repair damaged electronic boards or modules; replace them with

original Cebora spare parts.

1.3

 

- Safety information.

The safety notes provided in this manual are an integral part of those given in the Instruction

Manual. Therefore, before working on the machine, please read the paragraph on safety
instructions in the aforementioned manual.

Always disconnect the power cord from the mains, and wait for the internal capacitors to

discharge (3 minutes) before accessing the interior of the equipment.

Some internal parts, such as terminals and dissipaters, may be connected to mains or

otherwise hazardous potentials. It is therefore forbidden to work with the safety guards removed
from the machine unless strictly necessary. In this case, take special precautions such as wearing
insulating gloves and footwear, and working in a perfectly dry environment with dry clothing.

1.4

 

- Electromagnetic compatibility.

Please read and observe the instructions provided in the paragraph “Electromagnetic

compatibility” of the Instruction Manual.

Summary of Contents for POWER ROD 1350

Page 1: ...CEBORA S p A 1 3 302 050 22 12 00 POWER ROD 1350 POWER SOURCE art 249 SERVICE MANUAL...

Page 2: ...values 8 3 3 4 In open circuit operation the output voltage is not regular 9 3 3 5 In resistive load operation the output voltage is not regular 9 3 3 6 In TIG arc unstable welding irregular 10 3 4 Er...

Page 3: ...em with original Cebora spare parts 1 3 Safety information The safety notes provided in this manual are an integral part of those given in the Instruction Manual Therefore before working on the machin...

Page 4: ...current voltage adjusted according to welding needs The welding current is regulated by the microprocessor of the power board 15 based on the signals received from the potentiometer on the front pane...

Page 5: ...n of the output terminals output and power supply cables of the power source replace if damaged Check the condition of the internal power connections and connectors on the electronic boards if you fin...

Page 6: ...itch F lit Fan 16 running yellow led B and green C lit lamp test After three seconds yellow led B off output voltage generation starts NO see 3 3 1 3 3 2 3 3 3 3 3 4 YES WARNING DURING THE FOLLOWING T...

Page 7: ...actions the operator must perform in order to solve the problems solutions 3 3 1 The power source does not start control panel off MAINS SUITABILITY TEST q No voltage for mains protection NO YES Elimi...

Page 8: ...5 Eventually connect fan 16 directly at the switch 5 3 3 3 Power source powered display and signals doe not indicate the correct values LAMP TEST q Upon start up leds yellow B and green C lit for firs...

Page 9: ...ing tests use a resistive load capable of withstanding the maximum power source current The appropriate values are shown in the table For better precision voltage measuring in this test must be carrie...

Page 10: ...WELDING QUALITY TEST IN MMA q Power source in MMA welding tests good welding quality YES NO Perform the open circuit operation test par 3 3 4 and operation on resistive load par 3 3 5 Replace the powe...

Page 11: ...ted at mains voltage can be damaged in few seconds 3 4 3 Yellow led B off during first 3 seconds after start up no lamp test Alarm for low supply voltage less than approximately 180 Vac at start up Th...

Page 12: ...e parts Ref Code Description Qty 15 5602018 B power board 1 Recommended spare parts Ref Code Description Qty 5 3190014 switch 1 16 3165075 fan 1 5 ELECTRICAL DIAGRAMS 5 1 Power source art 249 see file...

Page 13: ......

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