Cebora PLASMA PROF 163 ACC Instruction Manual Download Page 4

13

is suitable for torches CEBORA CP161 both manual 
and automatic (straight) and CP101.

After introducing  the mobile fitting 

F

 into the protection 

D

, insert it onto the fixed fitting 

C

, by screwing down the 

fitting collar 

F

 to avoid air leaking that may jeopardize a 

good operation.

Do not  dent  the contact tip, do not bend the mobile fit

-

ting 

F

 pins. 

Screw the protection 

D

 onto the panel. 

3.2 START-UP

Only  skilled  personnel  should  install  the  machine.    
All  connections  must  be  carried  out  according  to 
current regulations, and in full observance of safety 
laws (CEI 26-23 and IEC/TS 62081 standards)

.

Connect the gas  supply to fitting  I making sure that the 

equipment can supply adequate capacity and pressure to 
the torch being used.
If the air is supplied from a compressed air cylinder, the 
cylinder must be equipped with a pressure regulator; 

nev-

er connect a compressed air cylinder to the machine 
reducer direct. Pressure may be higher than the  re

-

ducer capacity with consequent possible explosion

.

Make sure that the supply voltage matches the voltage in-

dicated on the specifications plate of the power cable. If 

not,  change voltage by means of the terminal board inside 

the equipment (fig.3).

Fig. 3

The machine is equipped with a function switch, and 
therefore :
a) In case of a permanent connection to the power system  
(with no plug) a main switch of adequate capacity must 

be provided for according to the plate specifications.

b) In case of a plug connection use a plug complying 

with the plate specifications. In this case the plug must 

be used to completely disconnect the machine from the 
mains, after setting the switch 

A

 to “O” (fig. 2).

The yellow-green wire must be connected to the earth 
terminal.

Extension cords must have a section complying with the 

maximum absorbed voltage I1 indicated on the specifi

-

cations plate.

 4. USE

Select type of work by means of button 

W

: LED’s 

N, O, 

P

 corresponding to CUT, grid cutting (SELF -RESTART) 

and GOUGE will glow.
Turn the equipment on by means of knob 

A

 (displays 

U, 

V, R 

and LED’s 

N, O, P, T

 and

 S

 will glow).

The following data will be rapidly displayed :
-power source code (display 

U

), 

-installed firmware version   (display 

V

),

-name of assembled welding torch (display 

U

 and 

V

).

Then display 

U

 will show wording  LEN (welding torch 

length) and on  display 

V

 size (= 12 meters from supplier) 

will be flashing. 

If the welding torch length is different, the size must be 
changed by means of knob 

Z

.

After 5 seconds the selected value is stored and main-
tained every time the power source is started. If the initial 
setting is not correct, it is possible to change the length 
by pressing simultaneously buttons 

W

 and 

Q

 and select-

ing the required size with knob 

Z

.

Now it is possible to set the correct working pressure 
by pressing button 

Q

 (SET) and following instructions of 

S

 and 

T

 LED’s. LED 

S

 on indicates a low pressure while  

LED 

T

 on indicates a high pressure. Keep down knob 

H

 of 

the pressure reducing valve until both LED’s are on (cor-
rect pressure). Push down to lock this knob.

4.1 CUTTING (“CUT” OPERATING MODE)

With knob 

Z

 adjust the cutting current according to the 

thickness to be cut by following the cutting table instruc-
tions.
While the current is adjusted display 

V

 will show  the cor-

rect diameter of the nozzle to be used.
Connect the earth cable clamp to the workpiece to be 
cut making sure that the clamp and the workpiece have a 
good electric contact especially in case of painted or oxi-
dized plates or with insulating coatings. Do not connect 
the clamp  to the  material to be removed.
Select the cutting current by means of the knob 

Z

.

Cebora CP101 welding torch

  with nozzle ø 1.2 and 45 to 60 A currents use the two 

faces spacer Art. 1404.

Cebora CP161 welding torch

  With a 20 to 40A cutting current and a 0.8 mm  

diameter nozzle a cut can be made by placing the 
nozzle directly on the workpiece (drag cut).

  For currents higher than 40A  a spring spacer or a 2-end 

spacer must be used to avoid to put into direct contact 
the nozzle or the nozzle protection with the workpiece 
to be cut.

  With the welding torch in automatic mode, keep a dis-

tance of approximately 4mm between the nozzle pro-
tection and the workpiece, as indicated in the cutting 
tables.

Press the torch trigger to start the pilot arc.

Summary of Contents for PLASMA PROF 163 ACC

Page 1: ...orch lead and work cables If the electrode torch lead cable is on your right side the work cable should also be on your right side Connect the work cable to the workpiece as close as possible to the a...

Page 2: ...machine or cutting 7 Do not remove or paint over cover the label 2 GENERAL DESCRIPTION This equipment is a direct current continuous power source designed for plasma arc cutting of electro con ductin...

Page 3: ...50 60Hz 50 or 60 Hz three phase power supply I1 max This is the maximum value of the absorbed current l1 eff This is the maximum value of the actual cur rent absorbed considering the duty cycle IP21...

Page 4: ...LED s N O P T and S will glow The following data will be rapidly displayed power source code display U installed firmware version display V name of assembled welding torch display U and V Then display...

Page 5: ...UGING GOUGE OPERATING MODE only for CP161 torches This operation makes it possible to remove defective welds to separate welded pieces to prepare edges etc For this operation use a 3 mm nozzle The val...

Page 6: ...oxidation of the electrode and noz zle and may make pilot arc start up more difficult If this condition is present clean the electrode terminal end and the nozzle interior with thin abrasive paper Ma...

Page 7: ...lly as soon as the temperature returns within the allo wed limits If the problem persists call CEBORA Service Department Gas inlet pressure low GAS LO Err 78 Increase the gas inlet pressure Guard on H...

Page 8: ...SLUITEND BESTEMD VOOR BEVOEGD PERSONEEL DENNA DEL R ENDAST AVSEDD F R KVALIFICERAD PERSONAL AUTO V TO TMH VMA PROORIVZETAI APOKLEISTIKAV GIA TO EIDIKEUME VNO PROSWPIKO V CODIFICA COLORI CABLAGGIO ELET...

Page 9: ...87...

Page 10: ...88...

Page 11: ...TEZIONE PROTECTION 25 SUPPORTO MANICO HANDLE SUPPORT 26 MANICO HANDLE 27 PANNELLO ANTERIORE FRONT PANEL 28 CONNESSIONE CONNECTION 29 CIRCUITO SENSORE SENSOR CIRCUIT 30 ADATTATORE FISSO FIXED ADAPTOR P...

Page 12: ...o inossidabile Stainless steel Alluminio Aluminium Corrente di taglio Cutting current Spessore Thickness Velocit di taglio Cutting speed Spessore Thickness Velocit di taglio Cutting speed Spessore Thi...

Page 13: ...lity Qualit Quality Produzione Production A mm V m min mm mm s mm 40 1 87 8 00 10 00 1 5 3 0 0 1 0 6 40 2 92 6 00 6 60 1 5 3 0 0 1 0 9 40 3 98 3 30 4 00 1 5 3 0 0 2 1 2 40 5 101 1 50 2 00 1 5 5 0 0 4...

Page 14: ...0 141 1 30 1 51 4 0 7 0 0 6 1 9 60 12 146 0 90 1 02 4 0 7 0 0 7 2 1 60 15 155 0 45 0 51 4 0 8 0 1 0 2 3 60 20 158 0 30 0 42 4 0 N A 2 6 60 25 169 0 15 0 19 4 0 N A 3 2 60 30 183 0 07 0 08 4 0 N A 4 0...

Page 15: ...00 1 40 4 0 7 0 0 9 2 2 100 20 143 0 80 0 91 4 0 7 0 1 2 2 8 100 25 149 0 50 0 60 4 0 N A 2 9 100 30 155 0 30 0 40 4 0 N A 3 2 100 35 160 0 25 0 30 4 0 N A 3 3 100 40 166 0 15 0 19 4 0 N A 3 4 100 4...

Page 16: ...00 2 80 4 0 7 0 0 7 2 2 120 15 135 1 25 1 60 4 0 7 0 0 8 2 4 120 20 141 0 92 1 06 4 0 8 0 1 0 2 7 120 25 147 0 55 0 71 4 0 N A 3 0 120 30 153 0 38 0 50 4 0 N A 3 3 120 35 162 0 25 0 36 4 0 N A 3 5 120...

Page 17: ...0 136 1 30 1 52 4 0 9 0 0 8 3 2 160 25 141 0 80 1 00 4 0 N A 3 5 160 30 143 0 69 0 76 4 0 N A 3 9 160 35 149 0 50 0 57 4 0 N A 4 1 160 40 155 0 37 0 41 4 0 N A 4 2 160 45 160 0 25 0 28 4 0 N A 4 2 160...

Page 18: ...96 CEBORA S p A Via Andrea Costa 24 40057 Cadriano di Granarolo BOLOGNA Italy Tel 39 051 765 000 Fax 39 051 765 222 www cebora it e mail cebora cebora it...

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