CD Automation M-RC2-300-800 User Manual Download Page 1

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USER’S MANUAL

Rev. 02/2022

2PH

from 300A to 800A

018

M-RC2-300-800

CD Automation S.r.l.

Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com

Summary of Contents for M-RC2-300-800

Page 1: ...ANUAL Rev 02 2022 2PH from 300A to 800A 018 M RC2 300 800 CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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Page 3: ...ty Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 ...

Page 4: ...l Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appear...

Page 5: ...ironment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is wi...

Page 6: ...AUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Tou...

Page 7: ...al Authorization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical suppo...

Page 8: ...ing Curve and Thermal conditions 19 6 7 Calculating flow capacity of the fan 19 6 8 Wi Fi Transmitter Module 20 Installation 21 7 1 Dimensions and weight 22 7 2 Fixing holes 22 Wiring instructions 23 8 1 Removing the cover 23 8 2 Line power and Load cable bar dimensions and torque suggested 23 8 3 Cable dimensions suggested of Earth and of the Command Terminals 24 8 4 Terminals Positions 25 8 5 Po...

Page 9: ...ption 67 12 1 Heater Break Alarm 67 12 2 AUX High 68 12 3 AUX Low 68 12 4 ComError 68 12 5 AUX Line Loss 68 12 6 SD Error 68 12 7 SHRT 68 12 8 SCR Temp 68 12 9 Line Loss 68 12 10 Phase Loss 68 Enable Function in static Unit 69 13 1 Using Digital Input only 69 13 2 Using Serial Port RS485 only 70 13 3 Using Digital Input Serial Port RS485 70 13 4 Using FieldBus only 71 13 5 Using Digital Input Fiel...

Page 10: ...ut signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with electromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age L1 L2 Thyri...

Page 11: ...nostics Comprehensive power controller range Provides wide range of options from simple single phase to complex three phase loads to 690V 100kA short circuit current rating SCCR Not reviewed by UL Enables greater protection in the event of a short circuit c UL 508 Listed Shortens project schedules agency testing and expenses Control modes contactor voltage current or power Satisfies a wide range o...

Page 12: ... unit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number 2 To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work properly you can find it from our site However the configuration s...

Page 13: ...y the Unit 5 Go in the Operator menu Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad or Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the lo...

Page 14: ...ontrol on two phases with REVO C 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on two phases with REVO C 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load I P 1 73V I P 1 73V 4 V V ...

Page 15: ... that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 5 ...

Page 16: ...are Q Current I Current Square A Power VxI W OPTION 12 description code No Option 0 Option code see code page table FAN VOLTAGE 13 description code Fan 115Vac 1 Fan 230Vac Std Version 2 Fan 24Vdc 3 APPROVALS 14 description code CE EMC For European Market 0 CUL us CE EMC For American European Market L LOAD TYPE 15 description code Normal Resistive Load with 3 Phase Star without neutral Connection 0...

Page 17: ...voltage power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door APP Free of charge download it from Google Play or Apple Store DATA LOGGER This feature is important to see the historical data of parameter like Current Voltage and Power and can be useful to diagnose a fault ENERGY TOTALIZER This function total...

Page 18: ... 2 Input features Digital Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 0 5Hz max Volt Analogic input 0 10Vdc impedance 15 kΩ Current Analogic input 0 20mA impedance 100 Ω 4 20mA impedance 100 Ω Potentiometer 10 kΩ min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc duty cycle min 100 ms max 3Hz 6 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage...

Page 19: ...he nominal current of the units in specification are referred to continuous service at 40 C ambient temperature For higher temperature multiply the nominal current times derating coefficient K as represented in the graph 6 7 Calculating flow capacity of the fan Allthethyristorunitswhenareinconductionproducespower loss that is dissipated inside cubicle in terms of heating Due to this fact the inter...

Page 20: ... not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution no changes or modifications allowed on the equipment not expressly approved by the party responsible for compliance It could void the user s authority to operate the equipment The FCC number is located on the right side of the unit see sample bel...

Page 21: ...mum distances in vertical and in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN ...

Page 22: ... holes 7 1 Dimensions and weight REVO C 2PH 300A 700A S14 REVO C 2PH 800A S16 REVO C 2PH 300A 700A S14 W 262mm H 520mm D 270mm Weight 22 Kg REVO C 2PH 800A S16 W 275mm H 560mm D 270mm Weight 34 4 Kg 7 12 7 12 7 7 12 12 222 490 7 12 7 12 7 7 12 12 235 97 530 ...

Page 23: ...d cable bar dimensions and torque suggested Current Connector Type Torque Cable Cable Terminal Bar Lb in Nm AWG mm2 kcmil 300A S14 Power field wiring Bus Bar with M10 screw 265 30 0 2 x 1 0 2 x 70 350 UL Listed ZMVV Copper Tube Crimp Lug Bus bar 30x5 mm 400A S14 Power field wiring Bus Bar with M10 screw 265 30 0 2 x 3 0 2 x 95 600 UL Listed ZMVV Copper Tube Crimp Lug Bus bar 30x5 mm 450A S14 Power...

Page 24: ... Terminals Cable Screw Cable mm AWG M mm AWG 300A S14 50 1 M8 0 50 18 400A S14 50 1 M8 0 50 18 450A S14 70 1 0 M8 0 50 18 500A S14 70 1 0 M8 0 50 18 600A S14 70 1 0 M8 0 50 18 700A S14 70 1 0 M8 0 50 18 800A S16 70 1 0 M8 0 50 18 M 1 0 30 15 15 14 M 1 0 66 33 33 12 M 1 0 M 1 0 66 36 15 15 15 5 Bus bar 2PH 300 450A 2PH 500A 2PH 600 800A ...

Page 25: ...REVO C 2PH from 300A to 800A User s manual 25 M1 M1 Size S14 300 700A Size S16 800A Open and flip the cover M1 M2 8 4 Terminals Positions ...

Page 26: ...t power and control cables are isolated from voltage sources Terminal Description L1 Line Input Phase 1 L2 Line Input Phase 2 only S14 L3 Line Input Phase 3 T1 Load Output Phase 1 T2 Load Output Phase 2 Not controlled by the thyristor only S14 T3 Load Output Phase 3 REVO C 2PH 300A 700A S14 REVO C 2PH 800A S16 L1 L2 L3 T1 T2 T3 ...

Page 27: ...S14 71 mm 60 mm 45 mm 57 mm 30 mm 350 mm 174 mm M10 600A S14 54 mm 76 mm 21 mm 37 mm 66 mm 35 mm 390 mm 165 mm M10 700A S14 54 mm 76 mm 21 mm 37 mm 66 mm 35 mm 390 mm 165 mm M10 8 5 2 Bar dimensions Size S16 800A Current A B C D E F G H M 800A S16 69 mm 138 mm 50 mm 66 mm 66 mm 35 mm 380 mm 170 mm M10 A A B M M CD E E F F 2PH from 300 to 500A 2PH from 600 to 700A To other screw To other screw A A ...

Page 28: ...RS485 A 8 RS485 B 9 Output 10Vdc stabilized 1 mA MAX 10 0V GND Terminal Description 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not Connected 15 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 16 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 17 Not Connected 18 Aux Voltage Supply for el...

Page 29: ... GND Micro USB M1 M1 M2 FAN power USB Retransmit output Second comm port 24Vdc power input RS485 Relay output Analog Input 1 Digital Input 2 Digital Input 1 10Vdc supply Analog Input 2 Power supply Microprocessor Wi Fi A B 10V GND COM I DI 2 DI 1 NC C NO B TO LOAD Fuse 1A Max Option Branch circuit protection Caution this procedure must be performed only by qualified persons ...

Page 30: ...ection follow next page schematic 4 IMPORTANT Starting Strategy Enable 1 Feed the unit with L1 L2 L3 power voltage supply 2 Feed the auxiliary supply 3 Close the Enable contact to start with the regulation L1 L2 L3 MICRO USB 2 0 M1 M1 M2 L3 L2 L1 18 15 16 20 AUX AUX T3 T2 T1 RETRANS OUT 3 4 9 10 13 5 6 12 11 4 3 1 2 8 NC NO C B A 7 11 2 1 3 4 10 10 9 9 M5 Ethernet Profibus 24Vdc input 24V GND Bran...

Page 31: ...Control Input schematic Size S14 300 700A For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable M1 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms ...

Page 32: ... must be branch circuit protection For UL any listed UL branch circuit fuse would be accettable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires M2 24V TO LOAD Analog Inp 2 0 10VDC 4 20mA Reference Ext FeedBack Fan Power Supply See Order Code for the value AUX Voltage Supply See Order Code for the value Branch Cir...

Page 33: ...Micro USB M1 M1 M2 FAN power USB Retransmit output Second comm port 24Vdc power input RS485 Relay output Analog Input 1 Digital Input 2 Digital Input 1 10Vdc supply Analog Input 2 Power supply Microprocessor Wi Fi A B 10V GND COM I DI 2 DI 1 NC C NO B TO LOAD Option Branch circuit protection Fuse 1A Max Caution this procedure must be performed only by qualified persons ...

Page 34: ...ORTANT Starting Strategy Enable 1 Feed the unit with L1 L2 L3 power voltage supply 2 Feed the auxiliary supply 3 Close the Enable contact to start with the regulation L1 L2 L3 MICRO USB 2 0 M1 M1 M2 L3 L1 18 15 16 20 AUX AUX T3 T1 RETRANS OUT 3 4 9 10 13 5 6 12 11 4 3 1 2 8 NC NO C B A 7 11 2 1 2 3 10 10 9 9 M5 Ethernet Profibus 24Vdc input 24V GND Branch Circuit Protection Fan Supply 230 Vac Stan...

Page 35: ... 1 SSR Control Input schematic Size S16 800A For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable M1 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms ...

Page 36: ... circuit fuse would be accettable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires Note Aux Voltage and Load Voltage must be synchronized T1 T2 T3 T1 T2 T3 Load Type Delta Star Load Type Delta Star M2 24V L1 L3 T1 T3 TO LOAD Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT Analog Inp 2 0 10VDC 4 20mA Reference Ext Fee...

Page 37: ...he keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status parameters Press Function once to advance from on...

Page 38: ...Menu Password Parameter used to Operator 0 View measured values and basic settings including current voltage and set point Setup 2 Configure the power controller for the load Adv Setup 10 Configure the operation and performance of the power controller in the application Hardware 5 Configure the functions of the analog and digital inputs and outputs and the re transmission parameters Comm 3 Configu...

Page 39: ...unication Watchdog error Line Loss Line power not detected SD Error SD card error SHRT Short Circuit on SCR SCR Temp Thermal Switch over temperature Line Loss L1 and L2 not detected Phase Loss L1 or L2 or L3 not detected Aux High SP 100 1 Local Remote Flashing Poweroutput set locallyorvia communications Off Power output set remotely via analog input 2 Enable On Output enabled Off Output disabled 3...

Page 40: ...on Monitoring Set Point Out Scale Firing Type Analog in 1 Port 1 Baud Dig in 1 Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 2 Current Nominal I Start Ramp An2 Funct Port 2 Baud Enable Power SP Select Delay DI1 Functn Watchdog SP Source Volts In Cycle Time DI2 Functn WD Reset Analog In1 Frequency Feedback Alm Out Fn Wi Fi Addr Analog In2 Pwr Factor Pb Power Retransmit Field Name SW...

Page 41: ...ll phases 0 to 1023 V 11 Read Only Power Indicates the average RMS power output 0 to 100 12 Read Only Volts In Indicates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Pwr Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read Onl...

Page 42: ...viding the set point is 5V and output scaling is 80 then the effective set point is 40 0 to 100 0 16 Read Write 100 80 60 40 20 0 0 20 40 60 80 100 Input O utput Scaling 100 Output Scaling 80 Output Scaling 40 Scaled Set Point Parameter Name Description Default Range Unit Modbus Address Par Type Nom Line V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I Se...

Page 43: ...ar Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Start Ramp Set the number of half cycles over which the power ramps each time the output turns on 0 0 to 1024 n 25 Read Write Delay Set the firing delay degrees Applies to burst firing with delay trigger 1 1 to 255 22 Read Write Cycle time Set the duration of one on off cycle in incr...

Page 44: ...t the threshold of resistance that activates the Heater Break alarm This setting is in percentage of the nominal load resistance 100 0 to 100 0 29 Read Write HB Delay Set a delay between when the resistance drops below the value set for a heater break sensitivity and when the heater break alarm is indicated This set increments of 50mSec 50 2 5 sec 0 to 255 0 to 12 75 sec 28 Read Write Logging Enab...

Page 45: ...lue 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus ...

Page 46: ...nable 8 Alarm reset 9 DEFAULT Voltage Feed back 2 SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms Parameter Name Description Default Modbus Address Par Type DI2 Functn Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 V Feedback Use voltage feed back when on 2 Local Rmt Local when on Remot...

Page 47: ...k or short circuit condition only when included in the option selected for Alarm Output Function 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Therm SCR is over temperature 3 Communication Communication watchdog error 4 DEFAULT None Alarm Bitwise is allowed Parameter Name Description Default Modbus Address Par Type Retransmit Choose which paramete...

Page 48: ... Output xV where x is the Nominal Line Voltage 4mADC 0V 20mADC xV 0mADC 0V 20mADC xV 0VDC 0V 10VDC xV 999 9 I Output xA where x is the Nominal Line Current 4mADC 0A 20mADC xA 0mADC 0A 20mADC xA 0VDC 0A 10VDC xA 999 9 Power 100 4mADC 0 20mADC 100 0mADC 0 20mADC 100 0VDC 0 10VDC 100 100 Parameter Name Description Default Modbus Address Par Type Rtx Type Choose type of signal for the retransmission o...

Page 49: ... 2 30 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Range Modbus Address Par Type Port 1 Addr Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Mod...

Page 50: ...t Name Indicate the name of the unit max 16 characters 83 84 85 86 87 88 89 90 Read Only Port 2 Addr Set the address for the secondary serial port or the Profibus Address 0 0 to 1024 122 Read Write Port 2 Indicates the type of secondary communication port 119 Read Write Option Description Value Disabled No secondary communication port 0 Ethernet Modbus TCP or ProfiNet 1 RS 485 RS 485 2 Parameter N...

Page 51: ...Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Enable Indicate whether or not the power controller is enabled The enable signal must be on for the unit to output power to the load 14 bit2 Read Only Option Value Off 0 On 1 Par...

Page 52: ...ngle Phase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 to 1023 V 41 Read Only Max Current Indicates the maximum current capacity of the power controller 0 to 9999 A 62 Read Only Aux Voltag...

Page 53: ...pect it before applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller internal parameter Is used to save a power controller configu...

Page 54: ...ler REVO C 3PH for 3 phase power controller 4 Choose Serial Port From the Setting Serial Port menu 5 In value Port select the connected COM port to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC USB ...

Page 55: ...ck Save button NOTE In the simple view the change are not live so to take effect the change in simple section is necessary to download it following the download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to change...

Page 56: ...st view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on t...

Page 57: ... Log Enabled 6 Click Set Time 7 If necessary Set the date and time and close the date time window 8 Set Log Time to the number of seconds between records 9 Click Connect 10 Click Config 11 Click Load Configuration to view the current list of logged parameters 12 For up to ten parameters to log Click to add a parameter to the list In a row in the list either Type a parameter s Modbus address in the...

Page 58: ...scribed the Configurator Software and how use it 10 6 1 Program Window Main Menu Access these menus File menu Exit close the program Setting menu Language open language Settings dialog box Serial Port open Serial Port dialog box Option open General Option dialog box Help menu Message Log open a serial communication message view About displays the About dialog with the program name and version and ...

Page 59: ...the standard default settings Open existing recipe open an existing recipe file Upload from unit create a new recipe with the value uploaded from a connected power controller Close close the current recipe Save save the recipe in a file Save as save a copy of the recipe in a file Download to unit send the current recipe parameters in the connected power controller Print print the recipe see sample...

Page 60: ...expand the options Status and Setup Indicators Digital input status light on when the input is a a closed circuit Enable indicator light on when the power controller is enabled Enable Disable button click on to enable the power controller if a digital input is not configured for this function ON indicator light on when there is demand for the output to be on SC indicator light on when there is a s...

Page 61: ...w the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show RMS load voltage Power indicator show RMS load power Current indicator show the RMS l...

Page 62: ...ent data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPEG ...

Page 63: ...llerto the computer Delete File erases the selected file from the power controller Close closes the Data Log window and close the log mode on power controller 10 6 6 Data Log Configuration window Data log configuration window is used to view and set the parameter log table Close closes the window Load Configuration refresh and displays the list of parameters being logged Logged parameters list the...

Page 64: ...choose user settable options for the Configurator software Language Available Languages choose the language used in the program NOTE to be active the language change need close and open again the configuration software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to communicat...

Page 65: ... set point SP Analog In 1 2 this signal chooses which of the two analog inputs is used as the source of the set point when the remote set point is in effect When this signal is off analog input 1 is the source of the remote set point When the signal is on analog input 2 is the source of the remote set point Logging this signal turns data logging on or off When the signal is on data is logged When ...

Page 66: ... and 8 9 Schematic 11 4 Alarms and Alarm Relay Output When an alarm occurs and while the condition persists the alarm relay is de energized The alarm relay is energized when power is supplied to the controller s electronics via the auxiliary power input and there are no alarms Choose which conditions determine the alarm relay output with the Alarm Function setting on Paragraph 9 4 4 Hardware menu ...

Page 67: ...ned by the HB Sense parameter Example Resistance 2200W 220V power voltage A 2200 220 10A nominal V 220 V nominal I 10A Nominal resistance R 22 Ohm HB sense parameter 20 threshold value 22 22 x 20 100 22 4 4 Ohm 26 4 Ohm 22 R V I HB sense 20 26 4 NO ALARM 30 25 20 15 10 5 0 Ohm ALARM No HB delay 22 R V I HB sense 20 26 4 30 25 20 15 10 5 0 Ohm HB delay es 2 5 sec NO ALARM 22 R V I HB sense 20 26 4 ...

Page 68: ...passage within the time established by the WD reset parameter 12 5 AUX Line Loss This alarm is activated when there is no auxiliary voltage 12 6 SD Error When the Logging option is present this alarm is activated when a writing error is found in the SD memory 12 7 SHRT This alarm is activated if the unit detects a short circuit in one of the power devices This alarm could also activate when the cu...

Page 69: ...tact abbreviated as SwS and the command from digital input is abbreviated as SwH 13 1 Using Digital Input only By setting the Digital Input as Enable it is possible to control the enable from Digital Input By closing the digital input via SwH contact the unit will be enabled and by opening the digital input the unit will be disabled The status can be read on bit 2 of parameter 14 on the serial por...

Page 70: ...tic unit both contacts must be enabled Each variation of the SwH contact connected on the digital Input DI is shown on the internal SwS contact allowing correct operation Using the serial port it is possible to change the status of the SwS contact with bit 2 of parameter 14 bearing in mind that it will be overwritten when the digital input is subsequently changed This configuration is useful for h...

Page 71: ...ield bus it is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus NOTE The parameters written are command table reference rescaling if the FieldBus is active but disconnected these values will be forced to 0 SwS Switch software Sws DI Software switch from communication DI Function Conﬁgurated like Not Used or diﬀ...

Page 72: ...s possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus bearing in mind that the SwH contact must also be closed to enable it This configuration is useful for having an external contact for a safety or emergency alternative to the FieldBus NOTE The parameters written are command table reference rescaling if the Fiel...

Page 73: ...utput from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 14 2 Burst Firing The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the fi...

Page 74: ...tage demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input signal...

Page 75: ...ormer depends of the chosen Voltage in the order code 16 Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RC2_ _ _ _1 90 135V 100 120V 180 265V 200 208 220 230 240V RC2_ _ _ _2 180 265V 200 208 220 230 240V 342 528V 380 400 415 440 480V RC2_ _ _ _3 238 330V 277V 540 759V 600 690V Only Jumper JP3 is linked L...

Page 76: ...liary Supply input in Terminal Block M2 terminals 1 and 4 can be used as an auxiliary power supply when the main network fails This auxiliary power supply keeps the communication circuits powered allowing data to be transferred to the supervision system 17 1 2 3 4 5 Current 500mA 24VDC Input M2 1 2 3 4 ...

Page 77: ...7 RS485 Serial port The serial communication port RS485 is available on the Command Terminals On this port may be done a network up to 127 REVO C Terminal M1 Description 7 RS485 A 8 RS485 B 18 M1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

Page 78: ...ieldbus communication option Other serial communication port are available as option see Communication Manual for details 19 Caution If Bus port is not connected or in error all writable parameters are set to 0 value Size S14 300 700A Size S16 800A ...

Page 79: ...4000 420000 660 2 700A S14 FUFMM450 900 294000 420000 660 2 800A S16 FU2055920 250 1000 246400 352000 660 4 I2 T are multiplied for K value in function of Vac at 500V K is equal to 0 7 ex 105000 X 0 7 73500 At 660Vac K is equal to 1 Fuses replacement Open the cover and remove the screws then replace it with the correct fuse use the screws with a proper suggested torque indicated below Type Screw T...

Page 80: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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