CD Automation CD3000S2PH User Manual Download Page 24 | Manualshive

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24

CD3000S

2PH from 10A to 90A

User’s manual

Firing Setting

8.1 Firing Setting with Analog Input Option

The BF firing performed in Digital mode in the Thyristor unit give a lot of advantages because switches Thyristor

at zero voltage crossing (ZC) without EMC interferences. Analog input is necessary for BF and can be decided
how many complete Cycle we want at 50% of power demand.
This value can be 4, 8 or 16 complete Cycles.

8

Firing Type

JP4

JP5

BF4

Open

Open

BF8

Close

Open

BF16

Open

Close

8.2 Firing Setting with Heater Break Option

ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a

contactor. The Cycle time is performed by temperature controller. ZC minimizes interferences because the
Thyristor unit switches ON-OFF at zero voltage.

SSR from controller

VOLTAGE SUPPLY (V)

LOAD VOLTAGE (V)

JP2

JP3

JP6

G1

K1

K2

G2

JP1

+

+

+

-

JP4

JP5

K1

K2

G2

JP4

35A-90A

JP5

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Summary of Contents for CD3000S2PH

Page 1: ...AL Rev 01 2021 2PH From 10 to 90A 001 M 3000S2 10 90 CD3000S CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Page 2: ......

Page 3: ...al safety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità E...

Page 4: ... Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears...

Page 5: ...te for the environment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verif...

Page 6: ...AUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Tou...

Page 7: ...horization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support tea...

Page 8: ...Led Status and Alarms 14 Installation 15 5 1 Dimensions and fixing holes 15 Wiring instructions 17 6 1 Diagram of control connection Standard Version 18 6 2 Diagram of control connection Analog Input and or Heater Break Options 21 Heater break alarm and SCR short circuit 22 7 1 HB alarm contact only with the HB option 22 7 2 Heater break Calibration procedure only with the HB option 23 Firing Sett...

Page 9: ... start 1 2 Analog Input and or HB Option Attention this procedure must be carried out by skilled people only If the Order Code of the Thyristor unit is in line with what you really need then CD3000S has been already configured in Factory and you just need to do the following steps 1 Verify CD3000S Sizing Be sure that The load current is equal or less than the Max current of CD3000S The load voltag...

Page 10: ...2PH from 10A to 90A User s manual Basic Connections and sizing Wiring with resistive Load Delta wiring V Nominal load voltage phase to phase I Nominal load current P Nominal load power Star wiring 2 V V I P 1 73V ...

Page 11: ... that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 3 ...

Page 12: ... External Fuse Fuse Holder HB Option for SSR input 2 EF HB 5 External Fuse Fuse Holder HB Option for analog input 2 EF HB 5 FAN VOLTAGE 13 description Code OLD code Note No Fan for unit 75A 0 Fan 110V Option for 75A and 90A units 1 110VFAN Fan 220V Standard for 75A and 90A units 2 not in the code APPROVALS 14 description Code OLD code Note CE EMC for European Market 0 CE EMC cUL us listed L UL MAN...

Page 13: ...Input 4 20mA 100 Ω Heater Break Alarm Optional Is a microprocessor based circuit to diagnose partial or total load failure and short circuit on SCR and fuses failure Discrimination better than 20 Latching alarm Relay Output 0 5A at 125VAC 4 3 Power output features Size Voltage range Repetitive peak reverse Voltage Latching current Max peak one cycle Leakage current I2 T value thyristor Frequency r...

Page 14: ... Humidity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 4 5 Derating curve l max l nominal x K 1 15 20 25 30 35 40 45 50 55 1 2 1 0 8 0 6 0 4 0 2 0 1 1 1 1 0 9 0 8 K CABINET TEMPERATURE C Derating For higher cabinet temperature contact the producer of the unit 4 6 Led Status and Alarms Only with Options Analog Input and or Heater Break The following ...

Page 15: ...stor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 5 5 cm 15 cm 2 cm AIR AIR 5 1 Dimensions and fixing holes Siz...

Page 16: ...16 CD3000S 2PH from 10A to 90A User s manual Size S4 Size S7 Size S8 159 mm Ø 4 5 mm 117 mm 65 mm 120 mm 110 mm 123 mm Ø 4 5 mm 117 mm 120 mm 65 mm 110 mm 159 mm Ø 4 5 mm 117 mm 65 mm 138 mm 110 mm ...

Page 17: ...ding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only Use wire terminal UL Listed ZMVV Power cable torque suggested Current Connector Type Torque Lb in N m Wire Range AWG kcmil Wire Terminal UL listed ZMVV 10A 15A 25A 35A M5 Screw 26 6 3 0 8 Wire Pin 45A 75A 90A M6 Screw 70 8 8 0 1 Fork Spade terminal Copper Tube Crimp Lug Cable dimensions s...

Page 18: ...r s manual 6 1 Diagram of control connection Standard Version Size S0 Standard version 10A Note The user installation must be protected by electromagnetic circuit breaker or by fuse isolator L2 L1 L2 L3 L3 L1 SSR L1 T1 L2 T2 LOAD Input ...

Page 19: ... User s manual 19 Size S1 Standard version 15A 25A Note The user installation must be protected by electromagnetic circuit breaker or by fuse isolator L2 L1 L2 L3 L3 L1 SSR T1 A2 L1 A1 POWER UNIT T2 A2 L2 A1 POWER UNIT LOAD Input ...

Page 20: ...on 35A Size S7 Standard version 45A Size S8 Standard version 75A 90A Note The user installation must be protected by electromagnetic circuit breaker or by fuse isolator L2 L1 L2 L3 L3 L1 SSR T1 L2 FAN T3 T2 A1 A2 L3 L1 POWER UNIT LOAD Input Fan Power Supply for size S8 ...

Page 21: ...th AC power supply it s not possible connect the zero terminal of Analogue Input to the earth 3 A series connection between analogue inputs of the units is not possible 4 See par HB alarm contact The Current Transformer C T must be mounted only with the HB option L2 L1 L2 L3 L3 L1 SSR Aux 12 24v ac dc Ext CAL 12 24Vdc HB Alarm T1 FAN C1 C2 C3 1 2 3 4 5 6 7 8 T3 L3 L1 POWER UNIT C T C T C T 1 4 3 2...

Page 22: ...two turns or more around current transformer H B circuit also diagnoses fuse failure 7 1 HB alarm contact only with the HB option CD3000S is supplied with Heater Break HB alarm contacts normally opened NO In normal conditions without alarm and with auxiliary power supply the contact to the terminals has opened relay coil energized In alarm condition or without auxiliary power supply the contact to...

Page 23: ...CD3000S gives the maximum voltage output all LEDS are on this means that calibration procedure is active The values of voltage and current are stored in memory After a minute the CD3000S comes back to the initial situation If load current decreases for partial or total load failure sensitivity 20 the yellow LED become ON and alarm relay change status If CD3000S is still in conduction with no input...

Page 24: ...e want at 50 of power demand This value can be 4 8 or 16 complete Cycles 8 Firing Type JP4 JP5 BF4 Open Open BF8 Close Open BF16 Open Close 8 2 Firing Setting with Heater Break Option ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor...

Page 25: ...equirements that are defined in the complete product code However if you wish to change the input type ex from 0 10V to 4 20mA set the jumpers as below represented and then do the Input calibration procedure 9 Input JP2 JP3 JP6 SSR Open B C A B 0 4 20mA Close A B B C 0 10V Close B C B C JP2 JP3 JP6 G1 K1 K2 G2 JP1 JP4 JP5 K1 K2 G2 JP3 JP2 C B A JP6 C B A 35A 90A ...

Page 26: ...ushed and give the power supply Release key when red and yellow led are ON Yellow and Red leds are flashing Wait for more than 10 sec from start flashing yellow and red leds Within 10 sec from start flashing yellow and red leds push again momentary CALKey The leds will stop flashing SSR ANALOG INPUTTYPE SSR Input is tuned Yellow led only is flashing apply 0 input Signal I E 0V for 0 10V 4mAfor 4 2...

Page 27: ...ach phase 10A s0 FFH1038 FU1038 16A 16 150 2 15A S1 FFH1038 FU1038 16A 16 150 1 25A S1 FFH1038 FU1038 32A 32 600 1 35A S4 FFH1451 FU1451 40A 40 1650 1 45A S7 FFH1451 FU1451 50A 50 2000 1 75A S8 FFH2258 FU2258 100A 100 13500 1 90A S8 FFH2258 FU2258 125A 125 14000 1 Fuses and Fuse Holder Code for UL Standard version only Size 200 kARMS Symmetrical A I C Quantity for each phase Fuse Holder Code Fuse ...

Page 28: ...8 CD3000S 2PH from 10A to 90A User s manual 86 81 37 58 17 8 45 95 5 49 42 5 69 27 45 117 5 112 43 70 36 45 0 5 146 75 35 25 5 118 40 3 117 87 8 57 6 5 Fuse Holder size 15A 25A 45A 75A CE 75A UL 90A 35A ...

Page 29: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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