17
MAINTENANCE
INSPECTION AND MAINTENANCE SCHEDULE
It is very important to inspect and maintain your motorcycle regularly. Follow the guidelines in the chart below. The
intervals between periodic services in months are shown. At the end of each interval, be sure to perform and document
the maintenance listed. Only an authorized Cleveland CycleWerks service center may maintain, replace, or repair emission
control devices and systems.
WARNING:
Failing to perform recommended maintenance or performing maintenance improperly can lead to an accident and cause
serious personal injury, cause noncompliance to emissions regulations, and may void your warranty. If you are not sure
how to perform the maintenance items below, contact your CCW authorized service center or Cleveland CycleWerks.
Item
Weekly
Monthly
Quarterly
Yearly
Fuel Lines
I
L
I
Air Cleaner *
C
C
I
I
Throttle Controls *
I
A
I
A
Spark Plug
C
I
R
Valve Clearance *
I
I
I
Engine Lubricant *
Gearbox Lubricant *
During run-in period, replace every 150 miles.
After run-in period, replace every 600 miles.
Engine Lubricant *
Filter Screen
C
C
I
I
Carburetor
C
C
C
C
Drive Chain *
I
A
L
Battery *
I
Brake Shoe
I
Brake System *
I
I
Electric Parts
I
Bolts, Nuts, Fasteners
*
I
L
I
Gear in Gearbox
I
I
Fuel Tank
I
I
Tire Pressure Wear *
I
Steering System *
A
Chassis *
L
I
I = Inspect and clean, adjust, lubricate, or replace as necessary
C = Clean R = Replace L = Lubricate A= Adjust
*
1st Scheduled maintenance is crucial to the longevity of your motor. 1st scheduled maintenance should be performed between
150-‐500 miles. This maintenance should include the following items:
1. Visual and performance inspection of: Air cleaner, throttle controls, brake system, all bolts and fasteners, tire pressure and wear
pattern, steering system’s proper operation and actuation, chassis inspection.
2. Oil should be changed with approved SAE standard Oil listed in this manual, Oil Filter removed, cleaned and inspected.
3. Valve clearance should be checked to make sure it is within proper manufacturer specification. Valve clearance is typically
acceptable at
0.04 - 0.06mm
intake and
0.05-0.06mm
exhaust. Please have all maintenance performed by authorized service center.
Tampering with your motorcycle may void applicable warranty.
