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CCW Tha Misfit, User Manual

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CLEVELAND   CYCLEWERKS   
THA   MISFIT   /   MISFIT   250CC   
USER   MANUAL   

   

   

   
   
8.1.2011   rev   2   

DO   NOT   RIDE   IF   YOU   ARE   UNDER   THE   AGE   OF   16.   

Always   wear   all   necessary   and   properly   fitting   protective   equipment   when   operating   this   motorcycle.   

WARNING:   

To   reduce   the   risk   of   injury,   the   user   must   read   and   understand   the   operator's   manual   before   using   

this   product.   This   manual   contains   important   safety   information   and   instructions,   which   should   be   read   carefully   
before   operating   this   vehicle.   

SAVE   THIS   MANUAL   FOR   FUTURE   REFERENCE

   

   

   

   

   

Summary of Contents for Tha Misfit

Page 1: ...operly fitting protective equipment when operating this motorcycle WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product This manual contains important safety information and instructions which should be read carefully before operating this vehicle SAVE THIS MANUAL FOR FUTURE REFERENCE ...

Page 2: ...s Please carefully read this document and keep for further reference Warning follow all warnings safety gear and procedures Caution Follow all operating instructions Forward Thank you for your selection of CCW brand of THA MISFIT motorcycle We have applied our existing state of the art production technology and equipment for providing for you with novel luxury and elegant motorcycles with performa...

Page 3: ...must wear safety helmet and suitable goggles when driving motorcycle 2 Please be familiar with the construction of this motorcycle Your driving skill and your mechanical knowledge are foundation of safety driving Drilling and exercise should be made on an open site without any vehicle for purpose of familiar with your motorcycle and its operating methods Please remember that practice makes perfect...

Page 4: ... 4 of high quality and tight clothing shall be made as practical as possible ...

Page 5: ...Examination before Driving Please carefully read the section Examination before Driving and drive pursuant to the driving rules for purpose of your and passengers safety Position of Identification Number Frame series number or VIN Engine Number Frame series number or VIN and engine number is for registration of motorcycle When placing an order of parts or requesting for special service these numbe...

Page 6: ... of Left Grip 3 Speed Meter 4 Ignition Switch 5 Engine Tachometer 6 Tachometer 7 Switch of Right Grip 8 Throttle Control 9 Front Braking Grip Right View of the Complete Motorcycle 1 Fuel Switch 2 Starting Accelerating Grip 3 Shifting Rod 4 Side Parking Frame 5 Tool Kit 6 Main Parking Frame 7 Rear Braking Retaining Plate ...

Page 7: ...thin the odometer mainly used for recording distance of short distance driving or for calculation of oil consumption Ignition Switch 6 Designed with three positions Off position All the circuits are disconnected and the key may be removed ON position All the ignition circuits are connected and the engine may be started Don t press down the key on this position Headlight on full beam 7 When the hea...

Page 8: ... signal lamp is ON and the pilot lamp on the dash board is also flashing Push the switch to the position right turning signal lamp is ON and the pilot lamp on the dash board is also flashing Horn Button 6 Press down the button that the horn will sound Control System of the Right Grip Electric Starting Button 1 Press down the button to connect the starting motor circuit Place the shift handle on th...

Page 9: ... with the key for pressing down until a locking sound occurs Finally pull the key out of it Caution Don t directly flush the oil tank cap with high pressure water so that water cannot flow into the oil tank Warning Don t fill with oil excessively Don t make the oil splashing on the hot engine Don t fill with oil on the top of oil filling orifice Otherwise oil will overflow when the oil is expanded...

Page 10: ...ll be ON Supporting Bracket This variant is designed with central supporting bracket 2 and side supporting bracket 1 Step on the pedal lever and lift the rear cargo rack by right hand Hold the steering grip by left hand Pull it from the upper rear direction by force to fix the motorcycle on the supporting bracket Place the motorcycle on the side supporting bracket Step on the end of the side suppo...

Page 11: ...f you want to unlock the helmet insert the ignition key into this lock and then clockwise turn the key until it is unlocked Apply the retaining ring of the helmet on the locking catch and then press down the key Push it when closing Caution Don t start the motor when the helmet is fastened on the helmet lock because the helmet will disturb driving safety Fuel Switch This motorcycle is designed wit...

Page 12: ...line may extend service life of spark plug Lube Oil Use of high quality 4 stroke lube oil may extend service life of spark plug Selection of lube oil shall be made with Grade SE or SD according to API classification with a viscosity of SAE10W 40 If this type of oil can uneasily be available selection of substitution shall be made according to the following table Run in of New Motorcycle The forwar...

Page 13: ...ing After starting the engine at hot and cold status and before not applied with load or running the engine shall sufficiently run at idle speed so that lube oil may flow through the key components of the engine Make maintenance and servicing for the first time It is the most important to make maintenance and repair occurred within the initial driving 1000km During run in all the engine parts have...

Page 14: ...ion due to not flexible braking 3 No oil leakage can be found Pilot lamp NETURAL oil level pilot lamp or turning signal pilot lamp Accelerator 1 Accelerator pulling cable function 2 Flow smoothly and accelerator throttle may reliably be returned to the OFF position Tire 1 Calibrate air pressure 2 Proper tire pattern depth 3 No scoring and cutting can be found Horn Calibrate function Clutch 1 Calib...

Page 15: ...et and smooth road braking and turning capacity will naturally decrease due to small friction force of tire So you must decelerate in advance Follow the traffic rules and limit speed Engine Starting Examine whether the accelerator switch is placed on ON position and then examine whether the engine shutdown switch is placed on position Insert the ignition key into the ignition switch and clockwise ...

Page 16: ...he engine is under cold status Press the carburetor excessive fuel rod down to tightly close the accelerator Start it with the starting button Pull the excessive fuel rod on by a half distance after starting to make the engine can sufficiently warm up and then pull to return the rod to the original position The lower ambient temperature is the longer the warm up time of the engine is When the engi...

Page 17: ...r run in period replace every 600 miles EngineLubricant Filter Screen C C I I Carburetor C C C C DriveChain I A L Battery I Brake Shoe I Brake System I I Electric Parts I Bolts Nuts Fasteners I L I Gear in Gearbox I I Fuel Tank I I Tire Pressure Wear I Steering System A Chassis L I I Inspect and clean adjust lubricate or replace as necessary C Clean R Replace L Lubricate A Adjust 1st Scheduled mai...

Page 18: ...vice may make that the engine can stable run within normal range The transmission ratio can be designed for matching engine characteristic The driver shall select the most suitable shift under a general condition Don t slip the clutch in order to control speed Shift down the engine if deceleration is necessary so that the engine may run within normal rpm range Caution Never run at the speed indica...

Page 19: ...ft it on NEUTRAL position before the engine is starting Change the ignition switch over the OFF position to shut down the engine Remove the key from the switch Properly lock the turning device for purpose of safety Examination and Maintenance The following table shows the interval of regular maintenance by driving kilometers or by month When time limit is up follow the instruction to examine inspe...

Page 20: ...marking follow the instructions mentioned in this section to do them yourself Warning Maintenance must be made after correctly run in through 1000km for a new motorcycle which may ensure safety of your motorcycle and may normally function Make sure that regular servicing must be thoroughly made according to this instruction manual ...

Page 21: ...The tool kit is provided under the right side cover Remove the right cover to open the tool kits and take the tools out Tool To help you make regular maintenance a set of tool is especially provided on the lower right of the frame No Description 1 Tool bag 2 10 x 12mm open ended spanner 3 14 x 17mm open ended spanner 4 Spark plug socket wrench 5 Spark plug wrench handle 6 Screwdriver set 7 Screwdr...

Page 22: ... parts and the other end is always kept in an open situation Don t confuse the venting pipe The battery shall be installed on the designated location When the electrical wiring and battery lead is connected on the top of the battery the pole shall be correctly connected The red wire must be connected to positive pole and black lead to negative pole Reversely wiring connection will damage charging ...

Page 23: ...emen t of Spark Plug NGK NHSP LD Remarks CR7E B7RC If the standard spark plug is wet replace it with this one CR8E B8RC Standard spark plug CR9E B9RE If the standard spark plug is overheated replace it with this one Don t excessively tighten the spark plug or the threads are staggered for preventing the cylinder cover threads from damaging When removing the spark plug don t let the sundries enter ...

Page 24: ...he gasket of the filter element before re assembling the side cover Caution Replace the gasket when replacing the filter element 7 Re assemble the side cover and tighten the nuts but don t excessively tighten them 8 Tighten the oil drain ring Fill with unused lube oil by approximately 950ml from the oil filling orifice under the oil filter top cover and then slightly tighten the top cover Notes If...

Page 25: ...the front wheel braking disc Caution The wheel disc braking system adopts high pressure braking system For purpose of safety the interval for replacing oil pipe and hydraulic oil may not be longer than that stated in the section of maintenance schedule Braking Hydraulic Oil Warning If the braking hydraulic oil is drunk by mistake eye contact or skin contact it is harmful If it is drunk by mistake ...

Page 26: ...aking liquid circulate safely Caution Please use the high strength glue when you assemble the front brake and front axle Rear Braking Device Adjustment of Rear Braking Pedal First place the pedal at the most comfortable driving position when adjusting the rear braking pedal Positioning may be made by wrenching the adjusting nut on the pedal and then turn the stroke adjusting nut 2 to make 1 keep w...

Page 27: ...ntact the authorized dealer Replacing the Lamps See the following table for the rated power in Watt of each lamp Make sure to use the lamp equivalent with rated power in Watt when replacing the broken lamps Otherwise it may possibly result in overloading of electrical system and that the lamp will be damaged too early Headlight 12V 35W 35W Braking lamp Rear position lamp 12V 21W 5W Turning lamp 12...

Page 28: ...e air filter element is clogged by dust and with power output is decreasing the air inlet resistance will be increasing With gasoline content in the mixing gas is increasing fuel consumption will be increasing Therefore after every driving 3000km examine and clean the air filter element according to the following procedures Caution Frequently clean or replace the air filter when driving under dust...

Page 29: ...tch grip shall automatically return to the oil shut off position Adjustment of Clutch The clutch adjusting method shall be as follows Adjust tension of steel wire 1 of clutch grip Measure the clutch steel wire by 4mm at the clutch rod before the clutch grip is firmly held and you just feel that the gear engagement is released If the clutch steel wire clearance is incorrect adjust it according to t...

Page 30: ...ned trouble it may possibly be caused by damage chain wheel Examine the chain wheel as follows 1 Chain wheel excessively worn 2 Wheel tooth broken or damaged 3 Fixing nut of chain wheel loosened Cleaning and Lubricating of Driving Chain Dust on the driving chain will quicken wear of driving chain and chain wheel Therefore clean the driving chain with detergent and lubricate it with lube oil specif...

Page 31: ...mine wear and air pressure of tire Troubleshooting If the engine fails to start please examine it according to the following procedures to find causes 1 Oil level in the fuel oil tank 2 Whether the oil flows to the carburetor from the oil plug 3 Shut off the oil from the carburetor and change the oil plug over the ON position to whether gasoline flows out from the pipe 4 If making sure that fuel h...

Page 32: ... avoidance of accidental possibility due to electric shock all the people attacked by cardiopathy or wearing myocardium frequency modulator should not do this Shutdown of Engine 1 Examine fuel reserve in the fuel oil tank 2 Examine intermittent spark of the igniting system and 3 Examine idle running of engine Notes You preferably contact the authorized dealer prior to intend to make any servicing ...

Page 33: ... normally ignite but the cylinder compression is bad 7 Damage oil seal of crankshaft 7 Replace the oil seal 1 Excessively worn cylinder and piston 1 Replace the cylinder block and piston 2 Excessively worn needle bearing on the small end and the large end of the connecting rod 2 Replace the bearing and relevant parts 3 Too early ignition 3 Adjust the igniting time 4 Excessive carbon in the combust...

Page 34: ...for the outside of the tire Avoid insolation for a long time Meanwhile pay attention to moisture prevention Avoid contact with acid alkali and oil for prevention of tire corrosion Battery When the motorcycle is not in use for a long time remove the battery from the motorcycle Fully charge it and then keep away from children Charge it once a month in summer and once two months in winter If the batt...

Page 35: ...e for several times and then install the spark plug 3 Re install the battery Notes Make sure to first connect the positive pole and then negative pole 4 Adjust the tire air pressure according to section of Tire in this manual 5 Lubricate the motorcycle according to instructions in this manual 6 Make examination before driving according to this manual ...

Page 36: ... Nominal power revolution in kW r min 6 5 7800 Maximum torque revolution in kW r min 16 6000 Minimum fuel consumption ration in g kW h 367 Idle Speed load steady revolution in rpm 1500 100 Igniting method C D I Starting method Electric starting kick starting Lubricating method Pressurized and splashing Type of acceptable oil 10W 40 Air Cooled Oil is best Fuel 87 Octane or higher lead free gasoline...

Page 37: ...ic induction type Electrical system Type of radio frequency immune device Shielded spark plug ignition disturbance inhibitor inhibited spark plug Braking performance GB 20073 2006 Braking force in N Front 440 Rear 584 Acceleration noise in dB A 77 Exhaust emission pollutant working condition method in g km CO 5 5 HC 1 2 NO 0 30 Maximum speed in km h 80 Performance in s 15 Climbing capacity in degr...

Page 38: ...ring Date Selling out Date User s Name Contact Telephone Age Gender Degree Vocation Purpose of Purchasing Motorcycle Annual Income Address Post Code Invoice Number Sold by Sealed Contact Person Contact Telephone Address Warranty by Sealed Contact Person Contact Telephone Address Please send this sheet to your local dealer distributor ...

Page 39: ...ring Date Selling out Date User s Name Contact Telephone Age Gender Degree Vocation Purpose of Purchasing Motorcycle Annual Income Address Post Code Invoice Number Sold by Sealed Contact Person Contact Telephone Address Warranty by Sealed Contact Person Contact Telephone Address Please send this sheet to your local dealer distributor ...

Page 40: ... 40 NOTE Warranty is offered by CCW s local Distributor Warranty not offered or serviced by CCW Warranty Record Warranty Date Troubles or Causes Serviced by Remarks ...

Page 41: ...ll be subject to the latest variant of motorcycle when publishing CCW reserves rights to modify and amend it possible inconsistency between the manual and the actual product due to improvement or the other changes All the data shall be subject to change without prior notice Product configuration and parts supply depend on countries and regions Please contact local authorized dealers in detail ...

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