C
OMPONENT
M
AINTENANCE
ANUAL
S
OAP
D
ISPENSER
EIFENSPENDER
P/N
644-0027
No.: 25-40-04
Issue: A Date: Oct 01/2013
25-40-04
Oct 01/2013
INSTALLATION OF 644-0027
FIGURE 13001
PAGE 13002
Page 1: ...Daus GmbH Friedberger Str 35 D 63452 Hanau Germany CAGE CODE DL161 LIQUID SOAP DISPENSER PART NUMBER 644 0027 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Issue A Date Oct 01 2013 25 40 04...
Page 2: ...SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 RECORD OF REVISIONS REV ISSUE INSERTED REASON FOR REVISION NO DATE DATE BY A OCT 01 2013 OCT 01 201...
Page 3: ...AINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 RECORD OF TEMPORARY REVISIONS TEMP REV PAGE NUMBER ISSUE DATE BY DATE REMOVED BY R...
Page 4: ...T MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 SERVICE BULLETIN LIST SERVICE BULLETIN NUMBER MODIFICATION INSERTION DATE BY SB...
Page 5: ...OTR 1 OCT 01 2013 SERVICE BULLETIN LIST TESTING AND FAULT ISOLATION SBL 1 OCT 01 2013 1001 OCT 01 2013 LIST OF EFFECTIVE PAGES DISASSEMBLY LEP 1 OCT 01 2013 LEP 2 OCT 01 2013 3001 OCT 01 2013 CLEANING...
Page 6: ...01 OCT 01 2013 13002 OCT 01 2013 INTRODUCTION SERVICING INTRO 10001 OCT 01 2013 14001 OCT 01 2013 INTRO 10002 OCT 01 2013 14002 OCT 01 2013 INTRO 10003 OCT 01 2013 INTRO 10004 OCT 01 2013 STORAGE 1500...
Page 7: ...4 LAYOUT OF MANUAL INTRO 3 5 MAINTENANCE POLICY INTRO 3 6 REVISION SERVICE INTRO 3 7 SHOP VERIFICATION INTRO 3 8 WARNING CAUTION NOTES INTRO 3 9 MEASUREMENT UNITS INTRO 3 10 LIST OF ABBREVIATIONS INTR...
Page 8: ...GENERAL 6001 ASSEMBLY 7001 1 GENERAL 7001 2 PROCEDURE 7001 FITS AND CLEARANCE 8001 1 GENERAL 8001 SPECIAL TOOLS FIXTURES AND EQUIPMENT 9001 INTRODUCTION INTRO 10001 1 GENERAL INTRO 10001 2 MATERIAL A...
Page 9: ...CE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 B GENERAL 13001 C PROCEDURE 13001 SERVICING 14001 1 REFILLING 14001 STORAGE 15001 1 GENERA...
Page 10: ...P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 LIST OF TABLES TITLE TABLE PAGE FAULT ISOLATION CHART TABLE 1001 1001 CLEANING MATERIALS TABLE 4001 4001 TORQUE VALUES TABLE 8001...
Page 11: ...2013 LIST OF ILLUSTRATION TITLE FIGURE PAGE DIMENSION OF P N 644 0027 BASE UNIT FIGURE 1 3 LIQUID SOAP DISPENSER P N 644 0027 FIGURE 1A 10001A 0 COVER FIGURE 2A 10002A 0 HOLDER FIGURE 3A 10003A 0 SCRE...
Page 12: ...cordance with Air Transport requirements 2 MANUFACTURER The Soap Dispensers are manufactured by CAGE CODE DL161 CBS Carsten Daus GmbH Friedberger Str 35 D 63452 Hanau Germany Telephone 49 0 6181 3040...
Page 13: ...bulletin number i e pre SB and post SB Procedures of illustrations not identified by pre SB or post SB refers to all configurations In order to receive all new revisions and service bulletins you can...
Page 14: ...S ASSY ASSEMBLY C CELSIUS cm CENTIMETER CMM COMPONENT MAINTENANCE MANUAL DES DESCRIPTION AND OPERATION Det DETAILS EFF EFFECTIVE F FAHRENHEIT FIG FIGURE FWD FORWARD in INCH IPL ILLUSTRATED PARTS LIST...
Page 15: ...posable soap bottle not included inside and will be closed with the cover Screw Assy 30 installation kit 3 OPERATION A The soap dispenser holds firm a disposable liquid soap dispenser bottle and outpu...
Page 16: ...ide the unit B Weight and Dimensions 1 Weight Soap Dispenser Base Unit P N 644 0027 complete but without disposable soap bottle P N 644 0027 0 188 kg 0 414 lb 2 Weight Disposable Soap Bottles Dispense...
Page 17: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 DIMENSION P N 644 0027 BASE UNIT FIGURE 1 PAGE 3...
Page 18: ...in page block 10001 ILLUSTRATED PARTS LIST E Make a visual inspection of the Liquid Soap Dispenser as detailed in page block 5001 CHECK 2 LIST OF POSSIBLE DEFECTS NOTE Ensure that soap bottle is fill...
Page 19: ...more than necessary For identification of damage or function failures refer to the chapters CHECK and TESTING AND FAULT ISOLATION 2 PROCEDURE Disassembly of P N 644 0027 Ref IPL Fig 1A to 4A 1 Remove...
Page 20: ...itutes can be used for listed items MATERIAL SPECIFICATION SOURCE CLEAN WATER LOCAL PURCHASE CLEANING MATERIALS TABLE 4001 2 PROCEDURE CAUTION TO PREVENT DAMAGE OR DISTORTION OF THE UNIT DO NOT USE AB...
Page 21: ...ISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 CHECK 1 GENERAL A Procedure 1 Check all parts of the unit visually Parts which are defective broken or def...
Page 22: ...NANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 REPAIR 1 GENERAL No special repair procedure is applicable Defective parts must be re p...
Page 23: ...LY 1 GENERAL Before assembly make sure that the CLEANING CHECK and REPAIR procedures for all component parts have been completed 2 PROCEDURE Assembly of P N 644 0027 base unit Ref IPL Fig 1A to 4A 1 I...
Page 24: ...NCES 1 GENERAL A This topic gives torque values B Torque values Ref Table 8001 1 All torque values given in this manual are shown in the table of torque values The parts are identified by the IPL figu...
Page 25: ...NCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 SPECIAL TOOLS FIXTURES AND EQUIPMENT 1 GENERAL No SPECIAL TOOLS FIXTURES or EQUIPMENT is...
Page 26: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 ILLUSTRATED PARTS LIST IPL TP PAGE 10001...
Page 27: ...dex a This section contains a listing of part numbers of all items listed in the detailed parts list in alpha numerical sequence with cross reference to respective Fig Item Nos as well as units per as...
Page 28: ...or sub assembly 3 Detail parts of sub assembly or sub sub assembly 4 etc e Column NOMENCLATURE 1 Attaching parts Attaching parts are captioned ATTACHING PARTS and are listed immediately following the...
Page 29: ...level as applicable For bulk items the letters AR are inserted in the quantity column to indicate as required Where items are listed for reference purpose RF is inserted 4 Explanation of Terms and Sym...
Page 30: ...gher assembly 5 List of Abbreviations The following abbreviations are used in this IPL Abbreviation ALT ALTERNATE PART NUMBER AR AS REQUIRED ASSY ASSEMBLY BKDN BREAKDOWN DET DETAIL EFF EFFECTIVE EFFEC...
Page 31: ...01 2013 25 40 04 Oct 01 2013 NUMERICAL INDEX PART NUMBER AIRLINE FIG ITEM TTL STOCK NO REQ 644 0027 01A 010 030 1 644 0028 02A 010 1 644 0029 03A 020 1 644 0030 01A 021 1 2 644 0031 01A 022 1 644 0032...
Page 32: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 DETAILED PARTS LIST DPL PAGE 10001...
Page 33: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 LIQUID SOAP DISPENSER BASE UNIT P N 644 0027 FIGURE 1A PAGE 10001A 0...
Page 34: ...E PER NUMBER D ASSY 01A 001A 644 0027 1 BOTTLE RETAINER ASSY 1 SEE FIG 01A FOR DETAILS 010 644 0028 2 COVER 1 SEE FIG 02A FOR DETAILS 020 644 0029 2 HOLDER 1 SEE FIG 03A FOR DETAILS 021 644 0030 2 SPE...
Page 35: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 COVER P N 644 028 FIGURE 2A PAGE 10002A 0...
Page 36: ...PENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 FIG PART NUMBER AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 02A 010 644 0028 1 COVER...
Page 37: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 HOLDER P N 644 0029 FIGURE 3A PAGE 10003A 0...
Page 38: ...P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 FIG PART NUMBER AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 03A 020 644 0029 1 HOLDER 1 022 644 0031 2 RO...
Page 39: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 SCREW ASSY P N 644 0032 FIGURE 4A PAGE 10004A 0...
Page 40: ...01 2013 25 40 04 Oct 01 2013 FIG PART NUMBER AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 04A 04A 644 0032 1 SCREW ASSY RF 040 644 0033 2 SCREW 1 050 644 0034 2 WASHER ROSETTE 1...
Page 41: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 SPECIAL PROCEDURES 1 NOT APPLICABLE PAGE 11001...
Page 42: ...25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 REMOVAL A Procedure 1 Removal of Base Unit 644 0027 Ref Fig 12001 a Unscrew nut 70 from screw 40 b Remove metal washer 60 from screw 40 c Remove...
Page 43: ...cabinet surface The diameter of the mounting hole must be 5 5 mm 0 22 in C Procedure 1 Installation of Unit P N 644 0027 Ref Fig 13001 a Place screw 40 through washer rosette and through the mounting...
Page 44: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 INSTALLATION OF 644 0027 FIGURE 13001 PAGE 13002...
Page 45: ...nter clockwise approx 5 mm turn until cover has been released from holder 2 Lift cover from the holder by moving it over the dosing pump 3 Replace complete empty disposable soap bottle with new full d...
Page 46: ...2013 25 40 04 Oct 01 2013 3b Insert a new full disposable soap bottle 4 Attach cover to the holder Make sure the 3 pins of the holder fit into the 3 slots of the cover 5 Secure cover by turning clockw...
Page 47: ...NSER SEIFENSPENDER P N 644 0027 No 25 40 04 Issue A Date Oct 01 2013 25 40 04 Oct 01 2013 STORAGE 1 GENERAL A Storage Instructions 1 Place unit in a suitable cardboard box and identify on the outer su...
