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CANplus

™

CP750-E

Control Panel Operation Manual

9M02-1000-A501-EN

Summary of Contents for CANplus CP750-E

Page 1: ...CANplus CP750 E Control Panel Operation Manual 9M02 1000 A501 EN ...

Page 2: ...d its agents cannot be aware of allpotential uses Cattron makes no warranties as to non infringement nor as to the fitness merchantability or sustainability of any Cattron products for any specific or general uses Cattron Holdings Inc or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind All Cattron products are sold pursuant to the Terms and Co...

Page 3: ...____________________________________________ 13 3 7 2 Access Levels ________________________________________________________________ 19 3 7 3 Quick Access Menu ___________________________________________________________ 20 4 Engine Setup_________________________________________________________ 20 4 1 Electronically Governed Engines ___________________________________________20 4 2 Mechanically Gov...

Page 4: ...______________________________32 7 8 Autoramp_______________________________________________________________32 7 9 Autostart _______________________________________________________________32 7 10 Autothrottle Maintain Point ________________________________________________32 8 QR Assist _________________________________________________________ 32 9 Configuration ____________________________________...

Page 5: ...leshooting ___________________________________________39 11 4 1 Testing a Warning or Shutdown ________________________________________________ 40 11 4 2 Testing CAN _______________________________________________________________ 40 11 5 Diagnostic Trouble Codes DTC ___________________________________________41 11 5 1 Typical SPNs ______________________________________________________________ 41 11...

Page 6: ... AND UNDERSTOOD PRIOR TO INSTALLING TESTING OR OPERATINGTHE EQUIPMENT DESCRIBED WITHIN FURTHER THIS DOCUMENT MUST BE RETAINED FOR CURRENT AND FUTURE USERS OF THIS EQUIPMENT FAILURE TO STRICTLY FOLLOW THE WARNINGS AND DANGERS PRESENTED WITHIN THIS DOCUMENT COULD RESULT IN DAMAGE TO EQUIPMENT DAMAGE TO PROPERTY BODILY INJURY OR DEATH CAUTION CANPLUS PRODUCTS ARE NOT DESIGNED OR APPROVED FOR USE AS C...

Page 7: ...ONS MAYPERFORM INSTALLATION TESTING SERVICE OR REPAIR WORK ON THE CANPLUS PRODUCT Note The seller hereby expressly disclaims all warranties either expressed or implied including any implied warranty of merchantability or fitness for a particular purpose and neither assumes nor authorizes any other person to assume for it any liability in connection with the sale of such products 1 3 Auxiliary Engi...

Page 8: ...stic codes The backlit display is clearly readable in both bright sunlight and total darkness and is housed in a rugged IP66 rated housing The CP750 E has three bright LEDs to indicate Faults and Warnings Emission Related Alerts and Autostart active The Panel has five display keys that are associated with the dynamic Display Key bar as well as eight control buttons The CP750 E panel features advan...

Page 9: ...igured to customer preference including gauge type analog or digital gauge arrangements gauge size units and language Note Different software versions may have slightly different displays 3 1 Button Bar Pressing any of the first five soft keys on the display will prompt the button bar key function legend to appear at the bottom of the display above the keys The button bar will show an icon above t...

Page 10: ...e screen as shown below Note Some items like Engine Hours are displayed only as a digital value All 16 gauges may be configured to create an application specific view of the data With Tech or Admin level access the four 4 gauge pages can be configured using the following menu Configuration Display Gauges Quad Gauge Pages 3 3 Status and Autostart Gauge To the left of the configurable gauges are the...

Page 11: ...urs are available The most recent alarm is displayed at the top of the list The list can be scrolled using buttons 1 and 2 and alarms acknowledged by pressing button 3 The Alarm List can be closed by pressing button 5 once the alarms are acknowledged An alarm indicator is displayed near the upper right corner of the display as long as alarms are active The indicator and alarm messages in the list ...

Page 12: ...e adjusted in increments of 10 hours A popup message is displayed after completion of the display s self test if a timer or timers has expired alerting the user that service is required The message is displayed on each power up until the elapsed timer is disabled or reset The service timers can have their respective names customized to monitor engine and machine related parameters All 16 service t...

Page 13: ...ll Up Button 2 Scroll Down Button 3 Intentionally Blank Button 4 Go into Selected Submenu Button 5 Return to Previous Menu Decrement Value Increment Value or or Previous Selection Next Selection 3 7 1 Menu Tree The menu tree is shown below Some menus items are suppressed based on the access level currently allowed The color of the text in the tree indicates the minimum access level required for th...

Page 14: ...Defaults Import Configuration Export Configuration Saved Configurations Load Firmware Bootloader Update Set Date Time PINs Elevate Access Level Change Entry Off On Engine Engine Specific Settings Starter Running Threshold Max Starter On s Min Starter On ms Dropout RPM Restart Delay s Restart Attempts Mechanical Engines Calibrate Tach Actuator Setup Preheat Duration After Glow Enabled During Cranki...

Page 15: ...op CAN Trace Cranking Voltage Log Export Log Import Manufacturer Info Import License License Viewer Emission Control Request Force Regen Inhibit Regen Disable Enable Throttle Minimum RPM Idle RPM Maximum RPM Switch Rotary Switch RPM Rotary RPM Increment Max RPM Pause at Run RPM Manual Throttle Mode Dynamic Throttle Map Manual Maintain Mode Maintain Function Start Point Maximum Level Minimum Level ...

Page 16: ...Delay Maintain Transducer Maintain Function Disable Low High High Low Auto Throttle Input Transducer 1 2 3 4 5 6 Target Point Throttle Aggressiveness Error Operation Controlled Stop Immediate Stop Go to Run Derate Ramp Profile RPM Settings Intermediate RPM Run RPM Time Profile Warm Up Time s Ramp Up s Intelligent Intermediate Intermediate s Ramp to Run s Ramp Down s Cool Down s Transducer Autostar...

Page 17: ...imed Run Default Time hh mm Switch Adjustment hh mm Cycle Time Default State Stopped Running Run Time hh mm Stop Time hh mm Auto Battery Recharge Auto Battery Enabled Off On Recharge Run Speed Enable Delay m Recharge Time m Delay Between Recharge m Low Battery Threshold V Input Output Setup Outputs Output Events Alarm Output At Speed Output Aux Out 1 4 Low Side Out 11 14 High Side Out 1 2 Armed Wh...

Page 18: ...d Aux Switch 1 6 Armed When Always Never Autostart Manual Start Engine Condition Always Stopped Running Switch Type Engine Stop Controlled Stop Immediate Stop Go to Run Derate Running Ignore Delay s Enable Delay s Disable Delay s SPN FMI LED Select Red Amber LED Flash Rate Slow Fast Solid Communications CAN bus Settings TSC1 Address Panel Address CM1 Address Interlock Address Config Address Termin...

Page 19: ...yed and the access level reverts to User Once elevated the access level stays in effect until the panel is turned off or the display times out see display Power Timeout PIN Change PINs can be changed via the Menu as follows Configuration System PIN Settings PIN change The PIN that is changed is the PIN for the current access level For example at the User level only the User PIN can be changed To c...

Page 20: ...ary parameter changes as well as populate commonly used gauges for the particular engine All of the following panel menu actions described in this section require Admin level privileges 4 1 Electronically Governed Engines To configure the panel to a particular engine first go to the System Engine Type menu and select the appropriate engine Some engines require additional configurations After selec...

Page 21: ...ion Use the following steps for manual operation 1 Ensure that the Auxiliary Engine Stop if fitted is not activated 2 Turn the key switch to the run position 3 Press and hold the Run button 4 Release button when engine starts 5 1 Throttle Control The ECU determines how the engine responds to the throttle requests and will not allow the engine speed to fall below the ECU minimum RPM or go above the...

Page 22: ...le icon causes the speed to decrease ramp until the minimum speed is achieved The CP750 E will smoothly ramp the RPM up and down using the Max RPM change s value default 500 This value can be changed in the Throttle Switch Rotary Max Change s menu 5 3 Rotary Throttle Control The optional Digital Rotary Throttle uses a rotary switch to simulate the operation of a throttle When the engine is first s...

Page 23: ...he power down time can be configured using the Customizer software tool When the selected start condition occurs the control panel will power up and attempt to start the engine after sounding the Autostart warning alarm When the engine has successfully started the panel will control the engine speed following the configurable throttle control profile see the Ramp Profile section The flexible throt...

Page 24: ...define the start and stop events The choices are as follows Single switch Cycle Run Start upon entering Autostart modes Stops after x minutes Restarts after y minutes 2 State Single Switch Manually started and stopped Switched input toggles between idle and Intermediate RPM Remote Control Start and stop via switch Throttle up and down via two other switches Single start stop Dual switch Start and ...

Page 25: ...ansducer with Backup Switches Input is below low set point Dual Switch mode if Transducer fault is detected Input is above high set point Dual Switch mode if Transducer fault is detected Scheduler Date and Time occurs Date and Time occurs Timed Run Autostart switch pressed Timer expires Transducer Fault Detection using Backup Switches When configured and equipped with transducer and back up switch...

Page 26: ... a car s cruise control If this cruise control feature is desired the Maintain Transducer Level should be set to Enabled The other choice is Disabled which follows the Ramp Profile described in the Ramp Profile section The transducer s cruise control function can be independently set to either Low to High or High to Low Function Throttles Up When Throttle Down When Low to High Input is below the t...

Page 27: ...tling the water level Alternatively a large tank with a small pump will respond more slowly The following figure demonstrates the responsiveness of a system to adjustments in Throttle Aggressiveness A fast responding system will need a lower aggressiveness value Otherwise the engine RPMs will overshoot and undershoot the target value as depicted in the graph by the red Too High throttle aggressive...

Page 28: ... The float switch may repeatedly open and close based on the water s surface waves Rather than repeated engine start and stop cycles it is better to wait for the float switch to be continuously closed for a specified duration before the start or stop event is declared The Start and Stop Delays can be configured by going to the Autostart Behavior Start Delay or Stop Delay menu 6 4 5 Ramp Profile Th...

Page 29: ...M to the Intermediate RPM Intermediate Time The time in seconds the engine will stay at the Intermediate RPM Ramp to Run Time The time in seconds the engine will take to ramp from the Intermediate RPM to the Run RPM If the Maintain Transducer Level is enabled the panel will not ramp to the Run RPM but will start dynamically throttling the engine to maintain the level Ramp to Cooldown Time The time...

Page 30: ...thod to Override by going to the Autostart Scheduler Method menu Using the Override method will override any Autostart settings The Scheduler mode starts and stops the engine based on time and date Up to 16 unique scheduled run cycles can be configured offering multiple run cycles per day and those run cycles can differ depending on the day of the week The Scheduler has another method called Allow...

Page 31: ...here for a video showing Setup and Demonstration or go to https youtu be uhce0nqn8xM 7 2 Pause at Run speed at Run Speed Single press and hold to ramp to the configurable run RPM and pause to allow throttling adjustments from that point Click here for a video showing Setup and Demonstration or go to https youtu be j6WimkphzsY 7 3 Throttle by Maintain Point Throttle by Maintain Point Live adjustmen...

Page 32: ...n to off timer 7 10 Autothrottle Maintain Point Configurable 4 20 mA transducer and pulse flow meter target values to dynamically throttle the engine to maintain a level 8 QR Assist The CP750 E has built in QR Assist technology that dynamically generates a diagnostic QR Code that is tied to diagnostic trouble codes for the Panel Engine Pump or Machine In addition to the trouble code itself the dyn...

Page 33: ...ee updates include software enhancements and new functionality and they ensure compatibility with evolving technologies Please see the Resources section at www cattron com CP750 E The CANplus Config Kit Part Number 010 6750 01 includes the following An adapter harness that connects to the panel s engine interface connector An AC power supply A USB to CAN bus hardware adapter With this kit a panel ...

Page 34: ...figurations Updates menu The panel will show the available update files that are currently on the drive After selecting the appropriate file the update process will begin There will be on screen information during the update process The update process may take a few minutes to complete 10 2 Updating License file via USB drive 10 2 1 Preparation Copy the update file into the root directory of an em...

Page 35: ...OTENTIALLY RESULT IN HARM OR INJURY TO YOU AND OR OTHERS FURTHER FAILURE TO EXACTLY FOLLOW THE ENGINE MANUFACTURER INSTRUCTIONS AND SCHEDULES COULD RESULT IN DAMAGE TO YOUR ENGINE AND OR EQUIPMENT The CANplus display reports emissions messages received from the engine ECU Depending on the received message icons or symbols may be displayed on the screen Some messages icons are displayed as an overl...

Page 36: ... Engine Harness Connection Pin Signal Description Direction Notes A Preheat Out Out 10 A Maximum Output B Battery Supply In Connect direct to battery via 30 A Fuse C Sender Return In Connect to Sender ground or as close as possible D Starter Out 10 A Maximum E Ground N A Connect direct to battery F CAN Shield N A G ECU Solenoid Out 10 A Maximum H Temperature Sender In Resistive J Alternator Excita...

Page 37: ...W WATER ENTRY USE CATTRON PROVIDED CAVITY PLUGS TO SEAL THE CONNECTOR IF WIRES ARE REMOVED 11 2 4 Unsealed Connectors For unsealed connectors exposed to the elements Cattron recommends using dielectric grease to protect the contacts CAUTION CATTRON DOES NOT RECOMMEND USING SEALANT WITH UNSEALED CONNECTORS SEALANT TRAPS MOISTURE IN THE CONNECTOR AND ENCOURAGES CORROSION 11 2 5 Harness Routing The m...

Page 38: ...ontrol system is made at the weatherproof connector The control system provides switched positive battery protected by solid state MOSFETs These outputs include integral protection against overloads and short circuits Powering the control system through a 30 A fused dedicated circuit reduces the possibility of system damage CAUTION DISCONNECTING THE BATTERY WHILE THE ENGINE IS RUNNING MAY RESULT I...

Page 39: ...omponents The component should be removed for welding when possible The following procedure must be followed if the component must be welded while installed on equipment with electronic controls This procedure will minimize the risk of component damage CAUTION DO NOT GROUND THE WELDER TO ELECTRICAL COMPONENTS SUCH AS THE CONTROL GROUND OR SENSORS IMPROPER GROUNDING CAN CAUSE DAMAGE TO ELECTRICAL C...

Page 40: ...mware version Reload configuration file from the config program with matching version 11 4 1 Testing a Warning or Shutdown Shutdown simulation with ECU controlled engines requires using the ECU diagnostic tool Refer to the diagnostic tool documentation to simulate a warning or shutdown 11 4 2 Testing CAN Most information provided to the CANplus display is sent by the ECU via the CAN bus CAN is an ...

Page 41: ... Number and the FMI Failure Mode Indicator The SPN indicates the faulting subsystem and the FMI identifies the type of failure 11 5 1 Typical SPNs Standard SPN codes are defined by SAE J1939 71 Not all standard codes are provided by ECUs Manufacturers may add additional SPN codes beyond the codes identified in J1939 71 Refer to the ECU documentation for supported SPNs Table 2 describes some exampl...

Page 42: ...rmal rate of change 11 Failure mode not identifiable 12 Bad intelligent device or component 13 Out of calibration 14 Special instructions 15 Data valid but above normal operational range least severe 16 Data valid but above normal operational range moderately severe 17 Data valid but below normal operational range least severe 18 Data valid but below normal operational range moderately severe 19 R...

Page 43: ...limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If thi...

Page 44: ...ns 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Le présent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisée aux deux conditions suivantes 1 l appareil ne doit pas produire de brouillage et 2 l utilisateur ...

Page 45: ...systems support parts and repair or technical support visit us online at www cattron com contact 14 Icons Glossary 14 1 Gauge Icons Icon SPN Description 94 Fuel Pressure 96 Fuel Level 98 Engine Oil Level 100 Engine Oil Pressure 106 Inlet Air Pressure 109 Engine Coolant Pressure 110 Engine Coolant Temperature 111 Engine Coolant Level 123 Clutch Pressure ...

Page 46: ...Description 127 Transmission Oil Pressure 168 Battery Voltage 172 Inlet Air Temperature 173 Exhaust Gas Temperature 174 Fuel Temperature 175 Engine Oil Temperature 177 Transmission Oil Temperature 183 Fuel Consumption Rate 190 Engine Speed 247 Total Engine Hours 1761 SCR Fluid Level 3719 Soot Percentage ...

Page 47: ...ine templates use the icons on this page Icon requirements are defined by the engine manufacture Icon Description Preheat Active Wait to Start Regeneration Needed Low SCR Fluid High Exhaust Temperatures Active Regeneration Inhibited by Panel Regeneration Needed Most Serve Regeneration Needed Least Serve Aftertreatment Fault Lease Serve Aftertreatment Fault Intermediate Serve ...

Page 48: ...ertreatment Fault Most Serve Engine Derate Active Stop Engine Check Engine 14 3 Status Bar Icons Icon Description Autostart Active 14 4 Autostart Dashboard Icons Icon Description AutoStart AutoStart Switch Active AutoStart AutoStart Switch Inactive AutoStart Maintain Throttle Mode AutoStart Start Event Requirements ...

Page 49: ...on Description AutoStart Stop Event Requirements 14 5 Menu Icons Icon Description Action Acknowledge Alarms Action Enter Submenu Action Exit Current Menu Action Navigate Down Action Navigate Up Action Request Stored Alarms Navigation Alarms Page Navigation Database Viewer Navigation Emissions Menu ...

Page 50: ...CANplus CP750 E Control Panel Operation Manual Patent Pending 50 9M02 1000 A501 EN Revision B Icon Description Navigation Select Gauge Page Rotate Gauge Pages Navigation Settings Menu ...

Page 51: ...mprovement the information provided in this document is subject to change without notice Cattron SupportFor remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact Cattron North America Inc 655 N River Rd NW Suite A Warren OH 44483 ...

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