Castex TS-2700, Operator And Parts Manual, Page: 2 / 45

OPERATION
TS--2700/TS--3300 (05--04)
2
This manual is furnished with each new model.
It provides necessary operation and maintenance
instructions and an illustrated parts list.
Read this manual completely and understand the
machine before operating or servicing it.
Use the illustrated Parts Lists to order parts. Before
ordering parts or supplies, be sure to have your
machine model number and serial number handy.
Parts and supplies may be ordered by phone or mail
from any authorized parts and service center,
distributor or from any of the manufacturer’s
subsidiaries.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
S
The machine is operated with reasonable care.
S
The machine is maintained regularly - per the
machine care instructions provided.
S
The machine is maintained with manufacturer
supplied or equivalent parts.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No.-
Install. Date -
Serial No.-
E
1999, 2004 Tennant Company Printed in U.S.A.
Castex is a registered United States trademark of Tennant Company
TABLE OF CONTENTS
SAFETY PRECAUTIONS 3 . . . . . . . . . . . . . . . . . . . .
SAFETY LABEL 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE COMPONENTS 5 . . . . . . . . . . . . . . . . . . .
CONTROL PANEL SYMBOLS 5 . . . . . . . . . . . . . . .
MACHINE INSTALLATION 6 . . . . . . . . . . . . . . . . . . .
UNCRATING MACHINE 6 . . . . . . . . . . . . . . . . . .
ATTACHING SQUEEGEE ASSEMBLY 6 . . . . .
INSTALLING BATTERIES 6 . . . . . . . . . . . . . . . .
MACHINE SETUP 7 . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE--OPERATION CHECKS 7 . . . . . . . . . . . . . .
INSTALLING BRUSH OR PAD DRIVERS 7 . . .
FILLING SOLUTION TANK 8 . . . . . . . . . . . . . . .
MACHINE OPERATION 8 . . . . . . . . . . . . . . . . . . . . .
WHILE OPERATING MACHINE 9 . . . . . . . . . . .
CIRCUIT BREAKERS 10 . . . . . . . . . . . . . . . . . . . .
DRAINING TANKS 10 . . . . . . . . . . . . . . . . . . . . . . . . . .
DRAINING RECOVERY TANK 10 . . . . . . . . . . . .
DRAINING SOLUTION TANK 10 . . . . . . . . . . . . .
CHARGING BATTERIES 11 . . . . . . . . . . . . . . . . . . . .
MACHINE MAINTENANCE 12 . . . . . . . . . . . . . . . . . .
DAILY MAINTENANCE 12 . . . . . . . . . . . . . . . . . . .
WEEKLY MAINTENANCE 12 . . . . . . . . . . . . . . . .
MONTHLY MAINTENANCE 12 . . . . . . . . . . . . . . .
QUARTERLY MAINTENANCE 12 . . . . . . . . . . . .
BATTERY MAINTENANCE 13 . . . . . . . . . . . . . . .
DRIVE CHAIN MAINTENANCE 14 . . . . . . . . . . .
TRANSPORTING MACHINE 14 . . . . . . . . . . . . . . . . .
STORING MACHINE 14 . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED STOCK ITEMS 14 . . . . . . . . . . . . .
TROUBLE SHOOTING 15 . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 17 . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE DIMENSIONS 17 . . . . . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS 18 . . . . . . . . . . . . . . . . . . .
PARTS LIST 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACEMENT BRUSHES AND
PAD DRIVER GROUP
20 . . . . . . . . . . . . . . . . . . .
RECOVERY TANK GROUP 22 . . . . . . . . . . . . . . .
CHASSIS GROUP 24 . . . . . . . . . . . . . . . . . . . . . . .
DRIVE WHEEL GROUP 26 . . . . . . . . . . . . . . . . . .
CONTROL PANEL GROUP 28 . . . . . . . . . . . . . . .
CONTROL CONSOLE GROUP 30 . . . . . . . . . . .
PAD DRIVER GROUP 32 . . . . . . . . . . . . . . . . . . .
BRUSH LIFT GROUP 34 . . . . . . . . . . . . . . . . . . . .
SOLUTION CONTROL GROUP 36 . . . . . . . . . . .
ELECTRICAL GROUP 38 . . . . . . . . . . . . . . . . . . .
SKIRT GROUP 40 . . . . . . . . . . . . . . . . . . . . . . . . . .
SQUEEGEE CONTROL GROUP 42 . . . . . . . . . .
SQUEEGEE GROUP 44 . . . . . . . . . . . . . . . . . . . .