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Cassese CS 79 FOOT OPERATED UNDERPINNER

NEW VERSION TOP PRESSER (item # Z6232)

This new version top presser comes now with
your CS 79 as a standard feature. Its height
can be adjusted with the pin so that the ma-
chine can work up to 78 mm (3”1/8) tall
mouldings. Pay attention to keep always maxi-
mum 30mm (1”1/4) distance between the top
presser and the mouldings and to keep the
rubber triangle parallel to the 90° angle as-
sembly (backfences B1 & B2, Fig.1, p. 1)

The moulding height capacity of the
new triangle top presser support for
its 4 positions :

1)  37 mm (1”1/2)
2)  53 mm (2”1/8)
3)  68 mm (2”3/4)
4)  78 mm (3”1/8)

A similar adjustable support for the round rubber top pressers is now available with 3
positions for its height.
As the round rubbers are available in two lengths (30mm & 45mm) and in two hardness
finishes (orange for softwoods & green for very hardwoods), the maximum height of
moulding that this optional round rubber support can work in its three positions are :

Position hole #         With short round rubber

With long round rubber

1

37 mm (1”1/2)

22 mm (7/8”)

2

53 mm (2”1/8)

37 mm (1”1/2)

3

68 mm (2”3/4)

53 mm (2”1/8)

IMPORTANT :

   In any position of the top presser, to insert wedges fully in, the distance between the
   moulding and the down end of the top presser shall not exceed 30 mm (1”1/4).
   If so, change the position of the top presser and bring it closer to mouldings.

Cassese  Communication      07 / 2000

OPTIONAL ACCESSORY (Cassese item # Z.6233)

Summary of Contents for CS 79

Page 1: ...CS 79 Technical and User Manual V1 07 99 Cassese Communication Quality for the world ...

Page 2: ...BP 90 JOINING ANGLE ASSEMBLY E WIRE FOR WEDGE PUSHING SPRING F WEDGE DISTRIBUTOR H LEVER FOR STAPLING POSITION inside of frame P1 LEVER FOR STAPLING POSITION outside of frame P2 LEVER FOR ONLY ONE OR INTERMEDIATE POSITIONS P3 FOOT PEDAL P TOP PRESSER BRACKET Po TOP PRESSER Pr BASE CABINET LOCKERS St EXTENSION TABLE Ta WEDGE FULLY INSERTED INDICATOR LIGHT V CS 79 FOOT OPERATED FRAME ASSEMBLING MACH...

Page 3: ...4 REASSEMBLY ADJUSTMENTS SELECTION OF STAPLING POSITIONS 5 SETTING AND STORING THE STAPLING POSITIONS 5 6 SELECTION OF TOP PRESSER 7 ADJUSTMENT OF THE ASSEMBLY ANGLE 7 NEW VERSION TOP PRESSER 12 USE MEANS OF ASSEMBLY 8 LOADING THE WEDGE CARTRIDGE ON MACHINE JOINING THE FRAME MAINTENANCE LUBRICATION 9 CLEARING A WEDGE STUCK IN THE WEDGE DISTRIBUTOR 10 REPLACEMENT OF BATTERY 11 ...

Page 4: ...ight 7 mm Furthest stapling position from back of moulding at 45 74 mm 3 Wedge sizes in cartridges of 275 pieces 3 4 5 7 10 12 and 15 mm Two wedge types for soft and for hardwoods Machine gross weight 40 kg 85 lbs Dimensions 507mm 20 x 507mm 20 w out extension table x1100 mm high 44 OPTIONAL ACCESSORIES AVAILABLE Cassese Item Description Z 4511 120 Joining angle assembly for 6 sided frames Z 4512 ...

Page 5: ...od piece B loosen and remove one of the two feet of the machine that are holding the wood piece B in place The wood piece B is pushed up by the machine s top presser therefore remove it slowly until the machine s top presser is completely free Fix the removed foot back on machine Remove the foot pedal P and the accessory box now See detail of content page 5 Remove the turning upper cabinet BP and ...

Page 6: ...that the cable is engaged on the two pulleys see Fig G H and I Then engage the cable CP to the hook M see Fig E Try the pedal by hand to make sure that the cable remains on pulleys and everything is moving smoothly Nut H M12 19mm wrench needed Fig K Now put the machine CS 79 up on its feet Fix the extension table Ta with the 4 screws VT see Fig J Adjust the level of the machine with its 4 feet so ...

Page 7: ...h different thickness AS A GENERAL RULE THE JOINING MUST BE CARRIED OUT AS CLOSE TO THE THICKEST MOULDING PART S AS POSSIBLE SELECTION OF STAPLING POSITIONS The CS 79 is designed to join mouldings in one or two places positions without limitation of the number of wedges in any of those places The selection depends on the width and thickness of the moulding to join SETTING AND STORING THE STAPLING ...

Page 8: ...wo positions of joining are set and the machine s 90 angle can move only within the limits of these two positions In case you would like to insert wedges in between these two positions or if you are working with a very small moulding and would like to insert wedges only in one place you can use the lever P3 located on the limit stop B This intermediate lever P3 also enables you to stack wedges on ...

Page 9: ... find precisely the cutting angle of your cutting machine If the corner is open towards inside screw in turn clock wise the angle adjustment screw AS Fig 1 page 1 to correct the fault If you get this result check your cutting angle which is wrong in this case because it is less than 45 Carry out the adjustment of the angle of your cutting machine IT IS IMPOSSIBLE TO MAKE A RECTANGLE FRAME WITH ANG...

Page 10: ... selecting and setting the stapling positions page 5 6 adjusting the assembly angle page 7 checking the distance between the top presser and the moulding page 7 and loading the best suited type normal or hardwood and size of wedges page 8 1 Put the first left hand moulding in front of the fence B1 and push it so that its mitre end reaches the other fence B2 2 Holding it so put the second moulding ...

Page 11: ... THE WEDGE DISTRIBUTOR If you push the foot pedal half way and release a wedge may be half engaged in the wedge distributor In this case Try to remove the cartridge that is in position If it resists use the wedge removal tool to push down the wedge back in the cartridge Pay attention not to make penetrate the tool more than 6mm into the wedge distributor It is important not to leave a wedge half e...

Page 12: ...stributor block H Insert a new hammer into block H with the hole of the hammer downwards Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the hammer stays out of the block H push it fully in with a piece of wood or moulding While keeping the moulding in place on block H and pressing on it pull up the top presser s bracket arm...

Page 13: ...llen key supplied in the accessory box undo and remove the 4 screws A B C D that fix the mechanism of the machine to the upper cabinet See picture above Battery 9 V A B C D 11 Now you can remove the mechanism out of the cabinet and access to the battery that is a standard 9 V one See picture above Please replace the empty battery ...

Page 14: ... A similar adjustable support for the round rubber top pressers is now available with 3 positions for its height As the round rubbers are available in two lengths 30mm 45mm and in two hardness finishes orange for softwoods green for very hardwoods the maximum height of moulding that this optional round rubber support can work in its three positions are Position hole With short round rubber With lo...

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