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Casio V-R100, Service Manual

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V-R100

CONTENTS

1. SPECIFICATIONS ..........................................................................................................1
2. DISASSEMBLY ...............................................................................................................5
3.  DIAGNOSTIC OPERATION ..........................................................................................25
4.  ERROR CODE LIST .....................................................................................................37
5. HARDWARE .................................................................................................................38
6.  EXPLODED VIEW / PARTS LIST .................................................................................43

Summary of Contents for V-R100

Page 1: ...SERVICE MANUAL Ver 3 Aug 2013 V R100 EX 841 OCT 2011 ...

Page 2: ...V R100 CONTENTS 1 SPECIFICATIONS 1 2 DISASSEMBLY 5 3 DIAGNOSTIC OPERATION 25 4 ERROR CODE LIST 37 5 HARDWARE 38 6 EXPLODED VIEW PARTS LIST 43 ...

Page 3: ... NOT SHORT CIRCUIT MAY CAUSE BURNS CAUTION TO AVOID DATE AND TIME TO BE INITIALIZED CAUSED BY LOW BATTERY CHARGE THE BATTERY AT LEAST SIX HOURS 1 Before installation initialize the terminal and leave it for more than six hours with the power on Power lamp should be on 2 If the terminal is left for a long period more than 30 days the date and the time may be initialized In such a case reset the dat...

Page 4: ...ed Temperature 25 C Power Supply and Consumption 120 V AC 10 V 50 60 Hz 0 7 A 230 V AC 10 V 50 60 Hz 0 38 A 220 V to 240 V AC 10 V 50 60 Hz 0 4 A External Interface Front Dallas key factory option Side SD SDHC memory card slot 1 SD MAX 2 GB SDHC MAX 32 GB USB port 1 Back COM port 3 LAN port 1 Water Drop Proof IPX2 level compliant with IEC60529 standard main display only Operating Temperature Humid...

Page 5: ...er switch 2 Auto cutter unit bs Tilt switch 3 Platen arm bt COM1 port 4 Roll paper ck COM2 port 5 Main LCD display with touch screen cl COM3 port 6 Power lamp cm LAN port 7 Side cover cn Dallas key 8 USB cover 9 Main display OFF ON switch bk Card cover bl SD memory card slot bm USB port bn Sub display bo Connecter cover bp Power cord bq Drawer cable ...

Page 6: ...is pressed continuously INIT SW Functions as HOME button Power OFF Restart menu will be displayed when pressed continously Boot SW Switches the booting method Reset SW Turns the unit compulsively Note The built in clock will be reset and set as January 1 2000 Note As the Boot SW and Reset SW are located inside use thin pin to turn them on or off ...

Page 7: ...UK DI TAIWAN M DL 2814 D 26P1C B84RM 4 M DL 2815 D 26P1C B64SRM 4 M DL 2436 D 26P1C B65SRM 4 L DL 3624 D 11P1H B65SR 4 L DL 3625 D 11P1H B65R 4 1 5 Duration of Life Main display OFF ON switch Two hundred thousand times INIT SW Ten thousand times Main display Panel life Fifty thousand hours Backlight life Thirty thousand hours Rear display Backlight life Twenty thousand hours Open close of drawer O...

Page 8: ...to sort the screws as shown in the below after removing them When disconnecting a connector do not pull it by its cable Be sure to hold the connector part Internal battery Do not disassemble or short circuit the battery Do not place the battery near a heat source or expose it to direct flame or heat Place the battery with its and terminals in the correct orientation When assembling be sure that it...

Page 9: ...E840 COM PCB E840 ETH UNIT DRAWER CABLE C POWER SW ASSY E840 E63 PCB D AC ADAPTOR GEAR BOX ASSY E SHAFT SUBASSY PS COVER J E840 E61 PCB E840 E62 PCB BAT BOX SUBASSY K E840 1 PCB L F CASE ASSY TOUCH PANEL ASSY F PR ASSY PRINTER E840 PR PCB E840 E64 PCB G DP CASE ASSY I R CASE ASSY HNG CHASSIS H DISPLAY ASSY LCD STAND ...

Page 10: ...VER Caution for disassembly If an optional screw is fixed on the I F COVER remove it first Caution for assembly Be cautious with the direction of PS LID Optional screw POP COVER I F COVER A 2 Tilt up the main display then remove PS LID PS LID PS LID ...

Page 11: ...nplug POWER CORD POWER CORD Screw S2 A 5 Undo nine screws Screws S4 Screws S2 A 6 Lift up the upper case slightly Note As it is connected with several cables be careful not to cut the wires A 7 Remove one connector and ground wire Connector Ground wire ...

Page 12: ...OR TILT SW AC ADAPTOR POWER SW CONNECTOR FFC A 8 Disconnect two connectors and raise the upper case Note As it is connected with several cables be careful not to cut the wires Connector AC ADAPTOR Connector POWER SW A 9 Disconnect five connectors and two FFCs ...

Page 13: ...V R100 10 A 10 Undo three screws and disconnect three ground wires Screw S12 Screws S3 ...

Page 14: ...w S12 Tighten with ground wire Connectors FFC FFC B 1 E840 IOC PCB 1 Undo three screws 2 Detach two connectors 3 Dismount E840 IOC PCB 4 Disconnect one FFC B 2 E840 COM PCB 1 Detach one FFC 2 Undo six lock screws then dismount E840 COM PCB B 3 E840 ETH UNIT 1 Undo two screws 2 Remove E840 ETH UNIT B 4 DRAWER CABLE 145 2 5 mm DRAWER 1 DRAWER 2 ...

Page 15: ...ASSY E840 E63 PCB C 1 POWER SW ASSY 1 Remove cable tie 2 Remove POWER SW ASSY Caution for assembly Assemble POWER SW ASSY with caution of its direction Caution for assembly Tie lead wires on POWER SW ASSY together with motor wires with a cable tie E840 E63 PCB TILT SW SUBASSY POWER SW ASSY E840 E63 PCB Tape Cable tie Cable tie ...

Page 16: ... screws 2 Remove the metal fittings and AC ADAPTOR Caution when replacing When you replace the AC ADAPTOR with a new one Turn the AC cord around the ferrite core two times D 3 GEAR BOX ASSY 1 Undo two screws 2 Dismount GEAR BOX ASSY AC ADAPTOR GEAR BOX ASSY MO SUPPORT Screws S5 Screws S13 Screws S5 Screws S13 Ferrite core ...

Page 17: ...V R100 14 E SHAFT SUBASSY PS COVER E 1 SHAFT SUBASSY 1 Undo four screws 2 Dismount SHAFT SUBASSY E 2 PS COVER 1 Undo two screws 2 Remove PS COVER SHAFT SUBASSY PS COVER Screws S7 Screws S7 ...

Page 18: ...C Connectors Caution When Replacing With A New Unit FFC When the FFC is replaced with a new one form its shape as shown below F 2 Disconnect one FFC and two connectors F 3 Undo three screws and dismount PR ASSY F 4 Undo two screws F 5 Disconnect two FFCs PLATEN ARM Screws S6 Screws S5 Screw S5 FFCs 70 mm ...

Page 19: ... 1 Remove EJECT LEVER 2 Undo two screws and remove the cutter The socket on new printer is not used so remove it F 6 Undo one screw F 7 Remove E840 PR PCB F 8 Peel off the tape F 9 Undo one screw F 10 Dismount E840 E64 PCB E840 PR PCB Screw S3 E840 E64 PCB Screw S5 EJECT LEVER Screws S6 Socket ...

Page 20: ...V R100 17 G DP CASE ASSY G 1 Peel the double sided tape off the FFC G 2 Remove DP CASE ASSY and DP POLE by disengaging hooks Hooks Double sided tape ...

Page 21: ...V R100 18 H DISPLAY ASSY LCD STAND H 1 Undo one screw and dismount DISPLAY ASSY H 2 Disconnect the cable after removint CABLE mask Screw S1 CABLE MASK ...

Page 22: ...First let the cable in a tube pass through the hole of the case Then make two ground cables pass through the hole Caution for assembly Connectors Be cautious with connectors not to be disconnected Caution for assembly Mount CABLE MASK Caution for assembly Confirming the length of the cable mount DISPLAY ASSY Connectors CABLE MASK Cables ...

Page 23: ...S7 Screws S8 Screw S7 Screws S13 I R CASE ASSY HNG CHASSIS I 1 Remove CN COVER and USB COVER I 2 Undo one screw and remove SHEET COVER I 3 Undo two screws and dismount BAT COVER I 4 Undo six screws I 5 Remove SD COVER I 6 Detach the connector of the speaker Connector ...

Page 24: ...inserted then remove R CASE ASSY R CASE ASSY I 8 Undo four screws I 9 Dismount HNG CHASSIS Screws S9 HNG CHASSIS Caution for assembly Make sure that seven connectors are securely connected then mount HNG CHASSIS Screw S9 Tighten with ground wire ...

Page 25: ...B 4 Detach the connector on E840 E61 PCB 5 Detach one connector E840 E61 E62 6 Undo one screw S9 on E840 E62 PCB 7 Dismount E840 E62 PCB J 2 E840 E61 PCB 1 Detach the connector 2 Dismount BAT BOX SUBASSY Note BAT BOX SUBASSY is glued by double sided tape E840 E62 PCB BAT BOX SUBASSY E840 E61 PCB Connector BAT BOX SUBASSY Connector E840 E61 PCB Connector E840 E61 E62 Tape ...

Page 26: ...Undo four screws 3 Release the locks of the connector and disconnect one FPC 4 Remove E840 1 PCB K 2 DALLAS KEY 50 mm 2 turn E840 1 PCB Screw S9 Fixing two ground wires Screw S9 FPC Connectors Tape Ferrite core Screw S9 Tighten with ground wire Screw S9 Tighten with ground wire ...

Page 27: ... TOUCH PANEL ASSY L 1 F CASE ASSY TOUCH PANEL ASSY 1 Detach two connectors 2 Undo seven screws 3 Dismount LCD CHASSIS Connectors Screws S10 LCD CHASSIS LCD UNIT F CASE ASSY TOUCH PANEL ASSY Screw S10 Tighten with ground wire ...

Page 28: ...ide the Boot SW to eMMC 2 Insert SD card in which the diagnostic program is copied 3 Turn the power on DIAG MENU will be shown after for a while 0 DIAG MENU Touch N to power off 0 Display Version Number 1 TP 2 Set Log File Number 3 Batch 1 4 Status 5 Main LCD 6 Initialize eMMC 7 SD eMMC USB LAN Menu 8 IOC Menu 9 Other Menu 1 2 3 4 5 6 7 8 9 Y N 3 4 To Start the Operation Touch a number Y or N on t...

Page 29: ...5 6 7 8 9 Y N 0 SD eMMC USB LAN MENU 1 SD vsd command 2 eMMC vem command 3 USB memory vus command 4 LAN lanp command N Back 1 2 3 4 5 6 7 8 9 Y N 0 Other MENU 1 Print LOG 2 MAC ADDRESS Menu 3 Show Serial Number 4 Write Serial Number 5 Charge ON 6 Charge OFF 7 Time Display 8 LED 9 IPL eMMC 0 command N Back 1 2 3 4 5 6 7 8 9 Y N 0 IOC MENU 1 IPL CG 2 Rear LCD 3 COM1 2 3 Loopback 4 MCR 5 Dallas 6 Dra...

Page 30: ...d Onother unit LAN cable P25 IOC MENU 1 IPL CG Writes data in CG ROM Do not execute this menu item unless you are specifically asked to do so P25 2 Rear LCD To check rear LCD P25 3 COM1 2 3 Loopback For testing COM port To be prepared Loopback connector P26 4 MCR To check MCR Not used P26 5 Dallas To check dallas key Not used P26 6 Drawer 1 and 2 To check drawer To be prepared Drawer P27 7 Printer...

Page 31: ...es DIAG MENU 3 By touching in order of upper left upper right lower left then lower right positions display resumes DIAG MENU 2 Set Log File Number Function For setting log file number Procedure Not used 3 Batch 1 Function Executes clock ROM RAM and drawer tests automatically Note Executing Batch 1 changes the settings to pre defined date and time therefore the date and time settings must be adjus...

Page 32: ...ibed below to check the test result In case of OK Display resumes DIAG MENU by pushing Main display OFF ON switch In case of NG Display indicates sts ERROR 1 by pushing INIT switch Display resumes DIAG MENU by pushing Main display OFF ON switch 5 Main LCD Function Checks the LCD Procedure 1 Touch 5 on the display panel 2 By touching 5 repeatedly display changes Black White Red Green Blue Check Rev...

Page 33: ...umes SD eMMC USB LAN MENU 2 eMMC vem command Function Tests eMMC flash memory Procedure 1 Touch 2 on the display panel 2 After the test display shows the test results and resumes SD eMMC USB LAN MENU 3 USB memory vus command Function Tests USB memory Procedure 1 Insert a USB memory 2 Wait for about 10 seconds until the USB memory is recognized 3 Touch 3 on the display panel 4 After the test displa...

Page 34: ...s menu item unless you are specifically asked to do so Procedure 1 Touch 1 on the display panel 2 Display indicates IPL IOC CG Are You Sure Y or N 3 Data writing starts by touching Y on the display panel 4 After data writing is executed the display resumes IOC MENU and rear display shows check pattern 2 Rear LCD Function Tests rear display Procedure 1 Touch 2 on the display panel 2 Touching 2 repe...

Page 35: ... is tested and the display shows the test result 4 Touching any part of the display panel executes COM port 2 test and the display shows the test resut 5 Touching any part of the display panel executes COM port 3 test and the display shows the test resut 6 Push Main display OFF ON switch to resume IOC MENU 4 MCR Function Checks MCR Procedure Not used 5 Dallas Function Tests Dallas key Procedure No...

Page 36: ...er 1 opens automatically 4 Close the drawer 1 5 Make sure that the drawer 2 opens automatically 6 Close the drawer 2 or press the INIT switch and return to the IOC MENU 7 Printer Function Tests the built in printer Procedure 1 Touch 7 on the display panel 2 Print the test page as shown below and cut the printout 3 Check if all the printings are correct B 2 lines Dots 8 lines Single byte characters...

Page 37: ...log number to be printed 3 After the printing the display resumes Other MENU 2 MAC ADDRESS Menu Function Display and correction of MAC address Procedure Not used 3 Show Serial Number Function Indicates the serial number Procedure Not used 4 Write Serial Number Function Writes the serial number Procedure Not used ...

Page 38: ...me Procedure 1 Touch 7 on the display panel 2 Display shows date and time then resumes Other MENU 8 LED Function Test the power lamp Procedure 1 Touch 8 on the display panel 2 Touching 8 repeatedly changes the power status OFF Orange Green 3 Display indicates Push Switch OK DISP sw or NG INIT sw 4 Push corresponding switch described below to check the test result In case of OK Display resumes Othe...

Page 39: ...V R100 36 9 IPL eMMC Function Writes the diagnostic program in eMMC memory Procedure Not used 10 command Function Executes DIAG command by the command entry Procedure Not used ...

Page 40: ...rror 0x10 ERR_CHECK_SUM Checksum calculation error 0x16 ERR_FLASH_PROTECT Flash ROM write protect error 0x19 ERR_HOST_COMM HOST communication error 0x91 ERR_DIAG_FLASH_ERASE DIAG error flash memory erase error 0x92 ERR_DIAG_FLASH_WRITE DIAG error flash memory write error 0x93 ERR_DIAG_FLASH_READ DIAG error flash memory read error 0x94 ERR_DIAG_RAM DIAG error write error in RAM area 0x95 ERR_DIAG_F...

Page 41: ... 38 5 HARDWARE 5 1 Block Diagram E840 1 10 4 inch TFT LCD E840 IOC E840 E22 E840 PR PWB E840 E64 PWB E840 E63 Thermal Printer Unit E840 ETH Rear LCD AC Adaptor E840 COM E840 E62 E840 E61 10 4 inch Touch Panel ...

Page 42: ...ile DDR SDRAM 256MB 32 bit mobile DDR I F 32 bit 200 MHz eMMC NAND 2 GB TouchPanel Speaker SD card I F LCD SVGA NiMH Battery 3 provided cell Status LED PMU LSI D D power source LDO power source RTC Touch panel driver Analog resolution 10 bit LED backlight driver w power GPIO w interrupt Li ion Battery charger Audio codec ADC port PC key USB HUB FSTN LCD LAN Controller w PHY RJ45 ASYNC BUS x16 w GP...

Page 43: ...V R100 40 5 3 PCB E840 1 PCB ...

Page 44: ...V R100 41 E840 E61 PCB E840 E62 PCB E840 IOC PCB ...

Page 45: ...V R100 42 E840 E22 PCB E840 COM PCB E840 ETH PCB E840 E64 PCB E840 E63 PCB E840 PRN PCB ...

Page 46: ...are subject to change without prior notice 2 As for spare parts order and supply refer to the GUIDEBOOK for Spare Parts Supply published separately 3 The numbers in item column correspond to the same numbers in drawing 4 CASIO does not supply the spare parts without parts code 5 Refer to the latest Parts Price Code at PARTS FINDER on the Casio Service WEB site https www servicecasio com 6 Remarks ...

Page 47: ...S5 S3 S3 S5 S5 S5 S2 B B 4 3 4 1 A B 1 1 1 2 1 3 1 4 1 8 1 5 1 7 2 1 2 2 S5 2 3 2 4 2 6 2 5 2 7 2 8 2 9 2 10 2 11 2 12 1 6 2 13 2 14 2 15 3 1 3 2 3 3 3 3 3 3 3 5 3 5 3 4 3 6 S12 S12 5 1 5 4 5 5 5 6 5 2 5 8 5 3 3 6 3 9 3 11 3 11 3 12 S13 S12 3 18 3 13 3 14 3 16 3 16 5 7 5 7 S1 3 15 3 10 3 7 3 17 3 8 S5 S5 S5 S13 ...

Page 48: ... 8 1 7 2 8 2 8 2 6 1 8 3 6 5 6 4 6 2 6 3 S13 8 4 S10 S11 7 16 7 15 S10 8 5 7 3 7 10 7 9 7 8 7 11 7 13 7 14 7 12 7 6 7 7 7 5 7 4 S7 S7 S8 S9 S9 S10 S11 S10 S10 7 1 TOUCH PANEL ASSY 7 1 TOUCH PANEL ASSY Dallas Model 7 17 7 18 7 19 ...

Page 49: ...L PUSH RJE503907 001V01 1 1 1 1 1 1 1 X N 2 12 10406971 CABLE FFC JOINER E441341 017V03 1 1 1 1 1 1 1 C N 2 13 10236328 ROLLER RJE500121 001V02 1 1 1 1 1 1 1 C N 2 14 10409762 COVER SW RJE501096 002V01 1 1 1 1 1 1 1 C N 2 15 10413758 PR ASSY RJE503880 002V01 1 1 1 1 1 1 1 A S4 SCREW S FLMA 2X5Z3 2 2 2 2 2 2 2 X S5 SCREW S BDPT 3X8Z3 5 5 5 5 5 5 5 X 3 U CASE ASSY N 3 1 10406937 CASE UPPER RJE503797...

Page 50: ... 1 1 C N 6 4 10409756 COVER BATTERY RJE503908 001V01 1 1 1 1 1 1 1 X N 6 5 10413757 BATTERY RJE503905 001V01 3 3 3 3 3 3 3 B S7 SCREW RJE503894 001V01 2 2 2 2 2 2 2 X S8 SCREW S BD PT 3X8B3 5 5 5 5 5 5 5 X S13 SCREW S BDMA 3X8Z3 2 2 2 2 2 2 2 X 7 F CASE ASSY N 7 1 10419525 ASSY TP TK RJE503835 007 1 1 1 1 1 A N 7 1 10419526 ASSY TP TK RJE503835 006 1 1 A N 7 2 10409537 LENS LED RJE503847 001V01 1 ...

Page 51: ...0409515 HOLDER SP RJE503865 001V01 1 1 1 1 1 1 1 X N 8 4 10409516 SPEAKER 2828CP08P1 21 GP 1 1 1 1 1 1 1 B N 8 5 10413620 RUBBER DUMPER RJE503913 001V01 2 2 2 2 2 2 2 X S10 SCREW S BD PT 3X8Z3 3 3 3 3 3 3 3 X S11 SCREW S BD PT 2X6Z3 2 2 2 2 2 2 2 X 9 ACCESSORIES N 10414056 SPACER RP RJE503923 001V01 1 1 1 1 1 1 1 C N 10408175 COVER DUST RJE503876 001V01 1 1 1 1 1 1 1 C N 10386351 PLATE MAGNET RJE5...

Page 52: ... DRAWER DL 2436 2814 2815 EXPOLODE VIEW DL 2814 2815 DL 2436 S6 S5 S5 S5 S5 S5 S6 S5 W1 W1 W1 W1 1 S1 S7 2 N1 N1 4 3 S3 S3 S4 S2 S2 Bottom View 6 5 9 7 8 5 11 10 10 10 12 5 15 16 16 17 17 18 19 19 18 14 13 14 13 15 ...

Page 53: ...SSY RJE500567 008V01 1 C 12 10413853 LOCK ASSY RJE500567 009V01 1 1 C 13 10230104 SUBASSY BILL HOLDER E341290 002V04 4 4 5 A 14 10276626 SPRING BILL HOLDER E441357 001V03 4 4 5 A 15 10194233 BRACKET BILL HOLDER E240845 001V02 1 1 1 X 16 10298565 CASE BILL E140505 002V03 1 1 1 X 17 10298555 SEPARATER BILL RJE500219 002V02 3 3 4 X 18 10298559 CASE COIN RJE500217 002V02 1 1 X 18 10298560 CASE COIN RJ...

Page 54: ...V R100 51 6 5 DRAWER DL 3624 3625 EXPOLODE VIEW 14 15 S4 30 S3 S3 13 4 25 8 28 10 9 7 32 31 3 1 N1 26 5 6 S2 7 7 27 22 24 23 18 16 21 17 20 19 S5 S1 2 S6 S6 S6 11 12 S4 29 S7 S7 S7 S8 S8 ...

Page 55: ... 1907 7926 CASE COIN ZD04843PS 1 1 X 18 1041 4329 PLATE BILL PARTITION V094E00044K1 4 4 X 19 1041 4330 PLATE COIN PARTITION V094E00045K1 5 5 X 20 1907 7923 HOLDER PARTITION PLATE ZD04845 5 5 X 21 1902 6991 PLATE BILL HOLDER FIXING ZD00245 1 1 X 22 9487 0385 STOPPER BILL HOLDER ZV27041 1 5 5 X 23 6221 4902 HOLDER BILL ZD18931 5 5 A 24 6221 4904 SPRING BILL HOLDER ZD18932 5 5 A 25 1907 7922 PLATE BO...

Page 56: ...ames and functions of Reset SW and Boot SW are added P3 Reflected the modified points in assembly and disassembly procedures between sample and mass production units P5 to P24 Correction of the EXPLODED VIEW P44 to P45 Correction of the PARTS LIST P46 to P48 Ver 2 Dec 2012 Model name change to V R100 Correction of the PARTS LIST P46 P48 Ver 3 Aug 2013 Correction of the PARTS LIST P47 ...

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