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IOM-SLR-2

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Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and 
Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres 
given in Annex II of the ATEX Directive 2014/34/EU and given in Schedule 1 of The Equipment and Protective Systems 
Indented for Use in Potentially Explosive Atmospheres Regulations 2016.  Compliance with the Essential Health and Safety 
Requirements has been assured by compliance with EN ISO 80079-36:2016 and EN ISO 80079-37:2016.  The product will 
be marked as follows:

                         II 2 G
Ex h IIB T6... T1 Gb
1000ATEXR1 X

The ‘X’ placed after the technical file number indicates that the product is subject to specific conditions of use as follows:

1.  The maximum surface temperature depends entirely on the operating conditions and not the equipment itself.  The 

combination of the maximum ambient and the maximum process medium temperature shall be used to determine the 
maximum surface temperature and corresponding temperature classification, considering the safety margins described 
prescribed in EN ISO 80079-36:2016, Clause 8.2.  Additionally, the system designer and users must take precautions to 
prevent rapid system pressurization which may raise the surface temperature of system components and tubing due to 
adiabatic compression of the system gas.  Furthermore, the Joule-Thomson effect may cause process gases to rise in 
temperature as they expand going through a regulator.  This could raise the external surface temperature of the regulator 
body and the downstream piping creating a potential source of ignition.  Whether the Joule-Thomson effect leads to 
heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures.  The system 
designer is responsible for determining whether the process gas temperature may raise under any operating conditions.

2.  Where the process medium is a liquid or semi-solid material with a surface resistance in excess of 1G

Ω

, special 

precautions shall be taken to ensure the process does not generate electrostatic discharge.

3.  Special consideration shall be made regarding the filtration of the process medium if there is a potential for the process 

medium to contain solid particles.  Where particles are present, the process flow shall be <1m/s (<3.3 ft/s) in order to 
prevent friction between the process medium and internal surfaces.

4.  Effective earthing (grounding) of the product shall be ensured during installation.

5.  The valve body/housing shall be regularly cleaned to prevent build up of dust deposits.

6.  Regulators must be ordered with the non-relieving option (instead of the self-relieving option) if the process gas they are 

to be used with is hazardous (flammable, toxic, etc.).  The self-relieving option vents process gas through the regulator 
cap directly into the atmosphere while the non-relieving option does not.  Using regulators with the self-relieving option 
in a flammable gas system could create an explosive atmosphere in the vicinity of the regulator.

7.  Tied diaphragm regulators with outlet ranges greater than 7 barg (100 psig) should be preset to minimize the risk that 

improper operation might lead to an outboard leak and a potentially explosive atmosphere.

8.  All equipment must only be fitted with manufacturer’s original spare parts.

9.  Ensure that only non-sparking tools are used, as per EN 1127-1, Annex A.

ATEX DIRECTIVE 2014/34/EU and THE EQUIPMENT AND PROTECTIVE SYSTEMS INTENDED FOR USE IN 
POTENTIALLY EXPLOSIVE ATMOSPHERES REGULATIONS 2016

IOM ADDENDUM:

Summary of Contents for SLR-2

Page 1: ...alveanddamaging internal soft goods primarily the dynamic seal 4 DownstreamSensingInstallationConsiderations Internal or External Sensing a The regulator may be installed with inter nal or external se...

Page 2: ...m block valve until fully open 7 Continue to slowly open the outlet downstream block valve especially when the downstream pip ing system isn t pressurized If the outlet down stream pressure exceeds th...

Page 3: ...Seal w Metal Energizer 27 4 OR O Ring Seal SECTION VII Adetailedviewofthedynamicsidesealparts is shown in Figure 1 on the next page NOTE On regulators originally supplied as oxygen clean Opt 55 mainte...

Page 4: ...or body in a vise with the cover dome 25 upwards 5 Loosen and remove the diaphragm flange bolts 11 and nuts 12 uniformly Set loading regulator aside 6 Place matchmarks on body 23 and cover dome 25 fla...

Page 5: ...temperature limits Remove dynamic side seal 27 components Special care should be taken when using tools to remove the components to ensure that no scratches are imparted to any portion of the guide be...

Page 6: ...tallation aid 2 Place wiper washer 17 1 into cup of Wiper Seal 16 Holding these parts 17 1 16 between thumb and forefinger insert into cage 19 at an approximate 45 angled approach with wiper washer 17...

Page 7: ...ate against seat ring 21 during tightening 8 This completes ITA preliminary reassembly F Main Regulator Reassembly 1 Place body 23 in a vise 2 Reinstallinternalsensingdrilledplug 33 with compatible th...

Page 8: ...einstall all flange bolts 11 and nuts 12 with nameplate 99 located under one bolt head Hand tighten nuts 12 10 Evenly tighten the body bolting 11 12 in an alternating cross pattern in one revolution i...

Page 9: ...r SPRING UNDER COMPRESSION Prior to removing spring chamber relieve range spring compression by turning knob CCW until rotation comes to a complete stop Failure to do so may result in flying parts tha...

Page 10: ...seat 12 11 Install new seat retainer 13 with seat 12 into body 1 cavity with the seat facing downward toward the angled seating sur face of the poppet 8 Tighten seat retainer to the following torque v...

Page 11: ...ston subassembly per Section VI Steps M 1 M 7 2 With a 5 16 socket rotate seat retainer 13 CCW to remove from the body 3 Remove the pressed in seat 12 from re tainer 13 Remove poppet 8 and poppet spri...

Page 12: ...iston Spring psig Barg LVPS psig Barg none none 0 0 0 0 2 5 14 34 3 21 2 14 1 2 07 14 1 07 1 07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Do...

Page 13: ...external sensing line C Oversized regulator C Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller regulator D Too much variation in Inlet Pres...

Page 14: ...Material BOM a parts list that was provided when unit was originally shipped Serial Number typically 6 digits Product Code typical format as follows last digit is alpha character that reflects revisio...

Page 15: ...Internal Sensing Only 99 Nameplate Not Shown Not required on 2 CS SST Body Material Recommended Repair Parts Figure 7 Main Regulator Assembly The contents of this publication are presented for inform...

Page 16: ...2 Actuator Post 7 3 Actuator Nut 7 4 Actuator Gasket 7 5 Actuator O ring 8 Poppet 9 Poppet Spring 10 Diaphragm Gasket 12 Seat 13 Seat Retainer 15 Range Spring 16 Spring Clip 21 Inline Filter 39 Snap i...

Page 17: ...ct leads to heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature m...

Page 18: ...5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP O...

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