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INTRODUCTION

Personal safety

General safety rules

Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine
the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.

• Make sure that all components are in good condition. Tighten all connections before you start the engine or pres-

surize the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the

skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are
in motion.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine.
Never operate the machine with shields removed. Always close access doors or panels before you operate the ma-
chine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

Before you start the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, all lighting, and Slow-Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while you operate the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.

51429076 03/04/2018

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Summary of Contents for DDDS212DNHWTB3010

Page 1: ...ratory Roller SV212D DDDS212DNHWTB3010 and above SV216D DDDS216DNHWTC3001 and above Printed in U S A 2018 CNH Industrial America LLC All Rights Reserved Case is a trademark registered in the United States and many other countries owned or licensed to CNH Industrial N V its subsidiaries or affiliates ...

Page 2: ...SERVICE MANUAL SV212D SV216D 51429076 03 04 2018 EN ...

Page 3: ... systems 35 35 000 Hydraulic systems 35 1 35 300 Reservoir cooler and filters 35 2 35 100 Main lift system 35 3 35 741 Dozer blade cylinders 35 4 35 995 Compaction vibration hydraulic system 35 5 Frames and ballasting 39 39 100 Frame 39 1 39 500 Vibratory roller 39 2 Steering 41 41 101 Steering control 41 1 41 200 Hydraulic control components 41 2 41 206 Pump 41 3 41 216 Cylinders 41 4 Wheels 44 4...

Page 4: ...or 55 4 55 302 Battery 55 5 55 011 Fuel tank system 55 6 55 512 Cab controls 55 7 55 036 Hydraulic system control 55 8 55 518 Wiper and washer system 55 9 55 408 Warning indicators alarms and instruments 55 10 55 DTC FAULT CODES 55 11 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 114 Operator protections 90 2 90 100 Engine hood and panels 90 3 90 105 Machine shields and guards 90 4 514290...

Page 5: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 6: ...51429076 03 04 2018 ...

Page 7: ...INTRODUCTION 51429076 03 04 2018 1 ...

Page 8: ...ndard torque data for hydraulic connections 28 Basic instructions Shop and assembly 35 Maintenance chart 37 Basic instructions Towing a disabled machine 39 Basic instructions Starting with cables from an external power source 44 Hydraulic contamination 45 General specification Technical Data 46 General specification Technical Data 52 Consumables Fluids lubricants 58 Capacities 66 Capacities 67 Dim...

Page 9: ...parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to m...

Page 10: ...th or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed b...

Page 11: ...s can become entangled in moving parts Wear protective equipment when appropriate DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion Make sure that all guards and shields are in good condition and properly installed before you operate the machine Never operate the machine with shields removed Always close access doors or pane...

Page 12: ... subsoil at such a distance from the edge of slopes or trenches where hazard of a landslide or a shoulder breaking off dropping together with the machine could occur Do not roll and compact with vibration at such a distance from walls cuts slopes where their slip slide would happen because the operator and the machine could get covered with debris Do not compact with vibration at such a distance f...

Page 13: ...ap while the system is hot Allow the system to cool before you remove the cap When you remove the cap turn it slowly to allow pressure to escape before you completely remove the cap Replace damaged or worn tubes hoses electrical wiring etc The engine transmission exhaust components and hydraulic lines may become hot during operation Take care when you service such components Allow surfaces to cool...

Page 14: ...safety precautions Comply with local laws and regulations Use appropriate lighting to meet local regulations Make sure that the SMV emblem is visible Use safety chains for trailed equipment when safety chains are provided with machine or equipment Lift implements and attachments high enough above ground to prevent accidental contact with road When you transport equipment or a machine on a transpor...

Page 15: ... for loose connections and frayed insulation Repair or replace loose or damaged parts Do not store oily rags or other flammable material on the machine Do not weld or flame cut any items that contain flammable material Clean items thoroughly with non flammable solvents before welding or flame cutting Do not expose the machine to flames burning brush or explosives Promptly investigate any unusual s...

Page 16: ...d lead compounds Wash hands after handling This is a California Proposition 65 warning Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote ex ternal Flush with water Antidote eyes flush with water for 15 minutes and seek medical attention immediately Antidote internal Drink large quantities of water or milk Do not induce vomiting Seek medical...

Page 17: ...eat make sure that the seat or seat brackets are mounted securely Keep seat belts clean and dry Clean belts only with soap solution and warm water Do not use bleach or dye on the belts because this can make the belts weak To fasten the belt 1 Sit in the operator s 2 Adjust the seat so all controls are easily accessible and operator comfort is achieved 3 Pull the seat belt cross your lap and insert...

Page 18: ...ion seat belts and mounting components and wiring within the operator s protective system MUST be carefully inspected for damage All damaged parts MUST BE REPLACED DO NOT WELD DRILL HOLES ATTEMPT TO STRAIGHTEN OR REPAIR THE PROTECTIVE STRUCTURE MOD IFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE TIP OVER ROLL ...

Page 19: ...ion about the chemical substances within a product safe han dling and storage procedures first aid measures and procedures to take in the event of a spill or accidental release MSDS are available from your dealer Before you service your machine check the MSDS for each lubricant fluid etc used in this machine This information indicates the associated risks and will help you service the machine safe...

Page 20: ...chine at the same time Do not permit anyone to touch the machine until power has been shut off to the power lines Electrical storm safety Do not operate machine during an electrical storm If you are on the ground during an electrical storm stay away from machinery and equipment Seek shelter in a permanent protected structure If an electrical storm should strike during operation remain in the cab D...

Page 21: ...s in operation Never enter or permit anyone to enter the area underneath raised equipment Equipment and or loads can fall unex pectedly and crush persons underneath it Do not leave equipment in raised position while parked or during service unless securely supported Hydraulic cylin ders must be mechanically locked or supported if they are left in a raised position for service or access Equipment a...

Page 22: ...ow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in...

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