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(13)Always use the proper tools that are in good condi-

tion and that are suited for the job at hand. Be sure 
you understand how to use them before performing 
any service work.

(14)Reinstall all fasteners with the same part number.  

Do not use a lesser quality fastener if replacements 
are necessary.

(15)Repairs which require welding should be per-

formed only with the benefit of the appropriate ref-
erence information and by personnel adequately 
trained and knowledgeable in welding procedures.  
Determine type of metal being welded and select 
correct welding procedure and electrodes, rods or 
wire to provide a weld metal strength equivalent at 
least to that of the parent metal.  Make sure to dis-
connect battery before any welding procedures are 
attempted.

(16)Do not damage wiring during removal operations. 

Reinstall the wiring so it is not damaged nor will be 
damaged in operation of the machine by contacting 
sharp corners, or by rubbing against some object or 
hot surface.  Do not connect wiring to a line contain-
ing fluid.

(17)Be sure all protective devices including guards and 

shields are properly installed and functioning cor-
rectly before starting a repair.  If a guard or shield 
must be removed to perform the repair work, use 
extra caution and replace the guard or shield after 
repair is completed.

(18)The maintenance and repair work while holding the 

bucket raised is dangerous due to the possibility of 
a falling attachment. Don’t fail to lower the attach-
ment and place the bucket to the ground before 
starting the work.

(19)Loose or damaged fuel, lubricant and hydraulic 

lines, tubes and hoses can cause fires. Do not bend 
or strike high pressure lines or install ones which 
have been bent or damaged. Inspect lines, tubes 
and hoses carefully. Do not check for leaks with 
your hands. Very small (pinhole) leaks can result in 
a high velocity oil stream that will be invisible close 
to the hose. This oil can penetrate the skin and 
cause personal injury. Use card-board or paper to 
locate pinhole leaks.

(20)Tighten connections to the correct torque. Make 

sure that all heat shields, clamps and guards are in-
stalled correctly to avoid excessive heat, vibration 
or rubbing against other parts during operation. 
Shields that protect against oil spray onto hot ex-
haust components in event of a line, tube or seal 
failure must be installed correctly.

(21)Do not operate a machine if any rotating part is 

damaged or contacts any other part during opera-
tion. Any high speed rotating component that has 
been damaged or altered should be checked for 
balance before reusing.

(22)Be careful when servicing or separating the tracks 

(crawlers). Chips can fly when removing or install-
ing a track (crawlers) pin. Wear safety glasses and 
long sleeve protective clothing. Tracks (crawlers) 
can unroll very quickly when separated. Keep away 
from front and rear of machine. The machine can 
move unexpectedly when both tracks (crawlers) 
are disengaged from the sprockets. Block the ma-
chine to prevent it from moving.

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Summary of Contents for CX17B

Page 1: ...SERVICE MANUAL SERVICE MANUAL CX17B Mini Excavator Print No 84345206 From serial No PU09 08001 CX17B Mini Excavator Print No 84345206 From serial No PU09 08001...

Page 2: ...CX17B Mini Excavator Print No 84345206 From serial No PU09 08001 SERVICE MANUAL Find manuals at https best manuals com...

Page 3: ...s Manual Service Parts Catalogue COMPLETE SERVICE MANUAL The Service Manual consists of one volume CX17B Service Manual for Mini Excavators The Service Manual for Mini Excavators contains the necessa...

Page 4: ...thousands of serious injuries each year This rule is never attempt to clean lubricate or service a machine with the engine running S WARNING Before carrying out any maintenance adjustment or repair o...

Page 5: ...marks The safety information contained in the manual is intended only to supplement safety codes insurance requirements local laws rules and regulations 3 Messages of safety appear in the manual and o...

Page 6: ...t Always use blocks or jack stands capable of supporting the machine before performing any disassembly Do not operate this machine unless you have read and understand the instructions in the OP ERATOR...

Page 7: ...f a falling attachment Don t fail to lower the attach ment and place the bucket to the ground before starting the work 19 Loose or damaged fuel lubricant and hydraulic lines tubes and hoses can cause...

Page 8: ...0 5 Find manuals at https best manuals com...

Page 9: ...nd the assembling and disassembling of the associated hydraulic equipment The Chapter Troubleshooting describes how to find the fault equipment The Chapter Engine describes the engines mak ing use of...

Page 10: ...SASSEMBLING AND ASSEMBLING 1 3 1 1 3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT 1 4 1 1 4 ELECTRICAL EQUIPMENT 1 6 1 1 5 HYDRAULIC PARTS 1 7 1 1 6 WELDING REPAIR 1 7 1 1 7 ENVIRONMENTAL MEASURE...

Page 11: ......

Page 12: ...lt of consideration if any problem exists based on the operation rate per month calculated from hour meter indication after the last inspection date 5 Arrangement and cleaning in service shop 1 Tools...

Page 13: ...erformed by yourself 5 Use the special jig and tools without fail if they are specified 6 If it is hard to remove a part according to the procedure do not try it by force but investigate the cause 7 P...

Page 14: ...is recognized and tightly plug 4 Perform air bleeding of the travel motor and the hydraulic cylinders by running the engine for more than 5 minutes at low speed without load 5 Perform air bleeding of...

Page 15: ...ing 9 Check for moisture adhesion inside the waterproof connector after pulling it out since it is hard to remove moisture from the connector If moisture adhesion is found dry it completely before the...

Page 16: ...ng the repair Failure to do so will cause damage to the electrical equipment 3 Move away the articles in advance that may cause fire if exposed to sparks 4 Before starting the repair of the attachment...

Page 17: ...ved Units 4 Derived Units bearing Peculiar Designations Table 1 1 QUANTITY UNIT SYMBOL Length meter m Mass kilogram kg Time second s Electric current ampere A Thermodynamic temperature kelvin K Amount...

Page 18: ...M 106 kilo k 103 hecto h 102 deca da 10 deci d 10 1 centi c 10 2 milli m 10 3 micro 10 6 nano n 10 9 pico p 10 12 Table 1 6 QUANTITY Gravitational SI CONVERSION FACTOR Mass kg kg Force kgf N 1 kgf 9...

Page 19: ...1 OUTLINE 1 10...

Page 20: ...2 3 2 2 MACHINE DIMENSIONS 2 4 2 3 SPECIFICATIONS AND PERFORMANCE 2 5 2 4 MACHINE COMPONENTS WEIGHT DRY 2 6 2 5 TRANSPORTATION 2 8 2 6 TYPE OF CRAWLER SHOES 2 11 2 7 TYPE OF BUCKET 2 12 2 8 ENGINE SPE...

Page 21: ......

Page 22: ...YLINDER IDLER LINK BOOM CANOPY HYDRAULIC TANK RADIATOR OIL COOLER ENGINE AIR CLEANER SWING CYLINDER BATTERY HYDRAULIC PUMP SLEWING MOTOR DOZER SHOE IDLER ADJUST LOWER ROLLER TRAVEL MOTOR FUEL TANK SLE...

Page 23: ...1200 3 11 2 1510 4 11 4 3420 11 2 6 40 1 6 160 6 3 70 2 8 540 21 3 MAX 1320 4 4 0 MIN 990 39 0 530 20 9 R660 26 0 Unit mm ft in 230 9 1 760 29 9 990 39 0 1090 3 3 9 1320 4 4 0 1150 3 9 3 1210 3 11 6...

Page 24: ...2 99 2 76 Total Displacement 952 ml 58 1 cu in Output Rating 11 3 kW 2 200 min 1 15 4 PS 2 200 rpm Maximum Torque 53 5 N m 1 800 min 1 39 4 lbf ft 1 800 rpm Starting Motor 12 V 1 7 kW Generator 12 V...

Page 25: ...0 77 170 906 2 000 187 412 2 LOWER FRAME ASSEMBLY Assembly of following 2 1 LOWER FRAME 2 2 SLEWING BEARING 2 3 TRAVEL MOTOR 2 4 LOWER ROLLER 2 5 FRONT IDLER 2 6 IDLER ADJUSTER 2 7 SPROCKET 2 8 RUBBER...

Page 26: ...2 SPECIFICATIONS 2 7 2 1 Marks show dry weight 2 Bucket weight is shown with Japanese standard bucket weight...

Page 27: ...against hydraulic lines or hoses 6 Fasten machine to trailer with chains or cables During transportation the bucket or attachments may hit the canopy or the cab Therefore set the machine in the transp...

Page 28: ...rd bucket L X H X W mm ft in 1 750 X 350 X 450 5 8 9 X 1 1 8 X 1 5 7 Weight kg lbs 100 221 L X H X W mm ft in 1 260 X 330 X 250 4 1 6 X 1 1 0 X 9 8 Weight kg lbs 61 135 Heaped capacity m3 cu yd 0 044...

Page 29: ...2 SPECIFICATIONS 2 10 5 DOZER w o cylinder weight L X H X W Ret Exp mm in 910 X 250 X 1 320 990 2 11 6 X 9 8 X 4 4 0 3 3 0 Weight kg lb 74 163 L H...

Page 30: ...SHOES Type Width mm in Total Crawler width mm ft in Ground pressure kPa psi CANOPY CAB Rubber belt 230 9 1 Retracted 990 3 3 0 Expanded 1320 4 4 0 27 3 9 29 4 2 Iron shoe Optional 230 9 1 Retracted 9...

Page 31: ...2 7 TYPE OF BUCKET this table shows Japanese standard bucket Type Heaped Capacity m3 cu yd Outer width mm in Number of tooth Weight kg lbs with side cutter without side cut Bucket 0 044 0 058 450 1 5...

Page 32: ...lockwise as seen from flywheel side Firing order 1 3 2 1 Fuel injection pressure 13 7 MPa 1990 psi Valve action Open Close Intake valve b T D C 18 a B D C 46 Exhaust valve b B D C 46 a T D C 18 Thermo...

Page 33: ...2 SPECIFICATIONS 2 14 2 8 2 ENGINE PERFORMANCE CURVE Model L3E W431KBS Rated Output 11 3 kW 2 200 min 1 15 4 PS 2 200 rpm...

Page 34: ...8 3 2 2 ARM MAINTENANCE STANDARDS 3 10 3 3 BUCKET 3 14 3 3 1 BUCKET DIMENSIONAL DRAWINGS 3 14 3 3 2 DETAIL DIMENSIONAL DRAWINGS OF LUG SECTION 3 15 3 3 3 DETAIL DIMENSIONAL DRAWINGS OF BOSS SECTION 3...

Page 35: ......

Page 36: ...890 5 R2 11 06 R887 5 R2 10 94 261 10 28 535 1 9 06 F G H J K Boom foot width Inner width of bracket for boom cylinder rod side mounting Boom end inner width Boom end outer width Inner width of bracke...

Page 37: ...Remedy Pin dia Tolerance on pin dia Tolerance on bushing bore dia Standard value Standard value for repair Service ability limit A Boom foot PU02B01212P1 35 1 3780 0 02 0 05 0 0008 0 0020 0 05 0 0 002...

Page 38: ...3 ATTACHMENT DIMENSIONS 3 5 3 This page is blank for editing convenience...

Page 39: ...2 Clearance in thrust direction on boom and cylinder installation section Clearance in thrust direction on boom section D D C C B B A A PL4 PL2 L4 X PL3 L3 X L2 X PL1 L1 X 4 0mm 4 0mm SECTION AA SECTI...

Page 40: ...Boom foot Boom L1 140 5 512 0 1 0 5 0 004 0 020 1 0 0 039 1 5 0 059 Adjust ed with shim PL1 210 8 27 Swing bracket 140 5 512 B B Boom cylinder Head side Boom cylinder L2 50 1 969 0 1 0 5 0 004 0 020 P...

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