SECTION 00 - SAFETY PRECAUTIONS
5
Z
Whenever there is the possibility of being reached
by ejected metal parts or similar, use protection
eye mask or goggles with side guards, helmets,
special footwear and heavy gloves. Whenever it is
necessary to carry out welding operations, it is
necessary to wear suitable personal protective de-
vices: tinted eye protection, helmets, special cloth-
ing, gloves and safety shoes. All persons standing
in the vicinity of the welding process should wear
tinted eye protection. NEVER LOOK AT THE
WELDING ARC IF YOUR EYES ARE NOT SUIT-
ABLY PROTECTED.
Z
Metal cables with the use get frayed. Always wear
adequate protections (heavy gloves, eye protec-
tion, etc.).
Z
Handle all parts with the greatest caution. Keep
your hands and fingers far from gaps, moving
gears and similar. Always use approved protective
equipment, such as eye protection, heavy gloves
and protective footwear.
START UP
Z
Never run the engine in confined spaces which are
not equipped with adequate ventilation for exhaust
gas extraction.
Z
Never bring your head, body, arms, legs, feet,
hands, fingers near fans or rotating belts.
ENGINE
Z
Always loosen the radiator cap very slowly before
removing it to allow pressure in the system to dis-
sipate. Coolant should be topped up only when the
engine is stopped or idle if hot.
Z
Do not fill up fuel tank when the engine is running,
mainly if it is hot, to avoid ignition of fires in case of
fuel spilling.
Z
Never check or adjust the fan belt tension when the
engine is running. Never adjust the fuel injection
pump when the machine is moving.
Z
Never lubricate the machine when the engine is
running.
ELECTRICAL SYSTEMS
Z
If it is necessary to use auxiliary batteries, cables
must be connected at both sides as follows: (+) to
(+) and (-) to (-). Avoid short-circuiting the termi-
nals. GAS RELEASED FROM BATTERIES IS
HIGHLY FLAMMABLE. During charging, leave the
battery compartment uncovered to improve venti-
lation. Avoid checking the battery charge by
means of “jumpers” made by placing metallic ob-
jects across the terminals. Avoid sparks or flames
near the battery area. Do not smoke to prevent ex-
plosion hazards.
Z
Prior to any service, check for fuel or coolant leaks.
Remove these leaks before going on with the work.
Do not charge batteries in confined spaces. En-
sure that ventilation is appropriate to prevent acci-
dental explosion hazard due to build-up of gasses
relieved during charging.
Z
Always disconnect the batteries before performing
any type of service on the electrical system.
HYDRAULIC SYSTEMS
Z
Some fluid slowly coming out from a very small
port can be almost invisible and be strong enough
to penetrate the skin. For this reason, use a piece
of cardboard or a piece of wood for checking. NEV-
ER USE YOUR HANDS. If any fluid is injected into
the skin, seek medical aid immediately. Lack of im-
mediate medical attention, serious infections or
dermatitis may result.
Z
Always take system pressure readings using the
appropriate gauges.
WHEELS AND TYRES
Z
Check that the tyres are correctly inflated at the
pressure specified by the manufacturer. Periodi-
cally check possible damages to the rims and
tyres.
Z
Keep off and stay at the tyre side when correcting
the inflation pressure.
Z
Check the pressure only when the machine is un-
loaded and tyres are cold to avoid wrong readings
due to over-pressure. Do not reuse parts of recov-
ered wheels as improper welding, brazing or heat-
ing may weaken the wheel and make it fail.
Z
Never cut, nor weld a rim with the inflated tyre as-
sembled.
Z
To remove the wheels, block both front and rear
Machine wheels. Raise the Machine and install
safe and stable supports under the Machine in ac-
cordance with regulations in force.
Z
Deflate the tyre before removing any object caught
into the tyre tread.
Z
Never inflate tyres using flammable gases as they
may originate explosions and cause injuries to by-
standers.
REMOVAL AND INSTALLATION
Z
Lift and handle all heavy components using lifting
equipment of adequate capacity. Ensure that parts
are supported by appropriate slings and hooks.
Use lifting eyes provided to this purpose. Take
care of the persons near the loads to be lifted.
Z
Handle all parts with great care. Do not place your
hands or fingers between two parts. Wear ap-
proved protective clothing such as safety goggles,
gloves and footwear.
Z
Do not twist chains or metal cables. Always wear
protection gloves to handle cables or chains.
Copyright ©
Summary of Contents for 580SR
Page 2: ...7 SPICER OFF HIGHWAY AXLE DIVISION 21199 www maskinisten net Copyright...
Page 6: ...www maskinisten net Copyright...
Page 13: ...580SR 580SR 590SR 695SR SECTION 00 SAFETY PRECAUTIONS www maskinisten net Copyright...
Page 14: ...2 SECTION 00 SAFETY PRECAUTIONS www maskinisten net Copyright...
Page 19: ...580SR 580SR 590SR 695SR SECTION 01 MAINTENANCE www maskinisten net Copyright...
Page 20: ...2 SECTION 01 MAINTENANCE www maskinisten net Copyright...
Page 24: ...2 SECTION 02 TECHNICAL SPECIFICATIONS 1 www maskinisten net Copyright...
Page 54: ...32 SECTION 02 TECHNICAL SPECIFICATIONS NOTES www maskinisten net Copyright...
Page 56: ...2 SECTION 17 TORQUE CONVERTERS www maskinisten net Copyright...
Page 68: ...2 SECTION 21 TRANSMISSION www maskinisten net Copyright...
Page 86: ...20 SECTION 21 TRANSMISSION Input Intermediate Output F29980 www maskinisten net Copyright...
Page 87: ...SECTION 21 TRANSMISSION 21 NOTE 4WD shown www maskinisten net Copyright...
Page 88: ...22 SECTION 21 TRANSMISSION NOTE 4WD version shown www maskinisten net Copyright...
Page 90: ...24 SECTION 21 TRANSMISSION F27511 www maskinisten net Copyright...
Page 93: ...SECTION 21 TRANSMISSION 27 www maskinisten net Copyright...
Page 248: ...182 SECTION 21 TRANSMISSION Remove the clutch piston assy www maskinisten net Copyright...
Page 264: ...198 SECTION 21 TRANSMISSION Remove the clutch piston assy www maskinisten net Copyright...
Page 270: ...204 SECTION 21 TRANSMISSION Remove the clutch piston assy www maskinisten net Copyright...
Page 354: ...2 SECTION 25 FRONT AXLES www maskinisten net Copyright...
Page 494: ...2 SECTION 27 REAR AXLE www maskinisten net Copyright...
Page 578: ...2 SECTION 33 BRAKES SYSTEM www maskinisten net Copyright...
Page 590: ...14 SECTION 33 BRAKES SYSTEM NOTES www maskinisten net Copyright...
Page 714: ...124 SECTION 35 HYDRAULIC SYSTEM NOTES www maskinisten net Copyright...
Page 716: ...2 SECTION 39 CHASSIS www maskinisten net Copyright...
Page 728: ...2 SECTION 41 STEERING SYSTEM www maskinisten net Copyright...
Page 760: ...34 SECTION 41 STEERING SYSTEM NOTES www maskinisten net Copyright...
Page 762: ...2 SECTION 50 CAB HEATING AND AIR CONDITIONING www maskinisten net Copyright...
Page 828: ...68 SECTION 50 CAB HEATING AND AIR CONDITIONING NOTES www maskinisten net Copyright...
Page 837: ...SECTION 55 ELECTRICAL SYSTEM 9 ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 839: ...SECTION 55 ELECTRICAL SYSTEM 11 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 840: ...12 SECTION 55 ELECTRICAL SYSTEM LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 841: ...SECTION 55 ELECTRICAL SYSTEM 13 REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 842: ...14 SECTION 55 ELECTRICAL SYSTEM WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 852: ...24 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 854: ...26 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 868: ...40 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 870: ...42 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 886: ...58 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 887: ...SECTION 55 ELECTRICAL SYSTEM 59 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 888: ...60 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 889: ...SECTION 55 ELECTRICAL SYSTEM 61 LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 890: ...62 SECTION 55 ELECTRICAL SYSTEM REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 891: ...SECTION 55 ELECTRICAL SYSTEM 63 WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 893: ...SECTION 55 ELECTRICAL SYSTEM 65 HEATER LINE www maskinisten net Copyright...
Page 901: ...SECTION 55 ELECTRICAL SYSTEM 73 ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 902: ...74 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 903: ...SECTION 55 ELECTRICAL SYSTEM 75 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 904: ...76 SECTION 55 ELECTRICAL SYSTEM LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 905: ...SECTION 55 ELECTRICAL SYSTEM 77 REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 906: ...78 SECTION 55 ELECTRICAL SYSTEM WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 908: ...80 SECTION 55 ELECTRICAL SYSTEM HEATER LINE www maskinisten net Copyright...
Page 916: ...88 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 917: ...SECTION 55 ELECTRICAL SYSTEM 89 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 918: ...90 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 919: ...SECTION 55 ELECTRICAL SYSTEM 91 LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 920: ...92 SECTION 55 ELECTRICAL SYSTEM REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 921: ...SECTION 55 ELECTRICAL SYSTEM 93 WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 923: ...SECTION 55 ELECTRICAL SYSTEM 95 HEATER LINE www maskinisten net Copyright...
Page 924: ...96 SECTION 55 ELECTRICAL SYSTEM STEERING LINE DIAGRAM www maskinisten net Copyright...
Page 967: ...SECTION 55 ELECTRICAL SYSTEM 139 www maskinisten net Copyright...
Page 1028: ...2 SECTION 82 LOADER www maskinisten net Copyright...
Page 1040: ...2 SECTION 84 BACKHOE www maskinisten net Copyright...
Page 1045: ...SECTION 84 BACKHOE 7 www maskinisten net Copyright...
Page 1047: ...SECTION 84 BACKHOE 9 www maskinisten net Copyright...
Page 1049: ...SECTION 84 BACKHOE 11 www maskinisten net Copyright...
Page 1051: ...SECTION 84 BACKHOE 13 www maskinisten net Copyright...
Page 1068: ...30 SECTION 84 BACKHOE NOTES www maskinisten net Copyright...