4
SECTION 00 - SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Z
Carefully follow specified repair and maintenance
procedures.
Z
Do not wear rings, wristwatches, jewels, unbut-
toned or flapping clothing such as: ties, torn
clothes, scarves, open jackets or shirts with open
zips which could get hold into moving parts.
We advise to use approved safety clothing such
as: anti-slipping footwear, gloves, safety goggles,
helmets, etc.
Z
Never carry out any repair on the machine if some-
one is sitting on the operator’s seat, except if they are
certified operators to assist in the operation to be car-
ried out.
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Never operate the machine or use attachments
from a place other than sitting at the operator’s
seat.
Z
Never carry out any operation on the machine
when the engine is running, except when specifi-
cally indicated.
Z
Stop the engine and ensure that all pressure is re-
lieved from hydraulic circuits before removing
caps, covers, valves, etc.
Z
All repair and maintenance operations should be
carried out with the greatest care and attention.
Z
Service stairs and platforms used in a workshop or
in the field should be built in compliance with the
safety rules in force.
Z
Disconnect the batteries and label all controls to
warn that the Machine is being serviced. Block the
machine and all equipment which should be
raised.
Z
Never check or fill fuel tanks and accumulator batter-
ies, nor use starting liquid if you are smoking or near
open flames as such fluids are flammable.
Z
Brakes are inoperative when they are manually re-
leased for maintenance purposes. In such cases,
the machine should be kept constantly under con-
trol using blocks or similar devices.
Z
The fuel filling gun should remain always in contact
with the filler neck.
Maintain this contact until the fuel stops flowing
into the tank to avoid possible sparks due to static
electricity buildup.
Z
Use exclusively specified towing points for towing
the machine. Connect parts carefully. Ensure that
foreseen pins and/or locks are steadily fixed before
applying traction.
Do not stop near towing bars, cables or chains
working under load.
Z
To transfer a failed machine, use a trailer or a low
loading platform trolley if available.
Z
To load and unload the machine from the transpor-
tation mean, select a flat area providing a firm sup-
port to the trailer or truck wheels. Firmly tie the
machine to the truck or trailer platform and block
wheels as required by the forwarder.
Z
For electrical heaters, battery-chargers and similar
equipment use exclusive auxiliary power supplies
with a efficient ground to avoid electrical shock
hazard.
Z
Always use lifting equipment and similar of appro-
priate capacity to lift or move heavy components.
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Pay special attention to bystanders.
Z
Never pour gasoline or diesel oil into open, wide
and low containers.
Z
Never use gasoline, diesel oil or other flammable
liquids as cleaning agents. Use non-flammable
non-toxic proprietary solvents.
Z
Wear protection goggles with side guards when
cleaning parts using compressed air.
Z
Do not exceed a pressure of 2.1 bar, in accordance
with local regulations.
Z
Do not run the engine in a closed building without
proper ventilation.
Z
Do not smoke, use open flames, cause sparks in
the nearby area when filling fuel or handling highly
flammable liquids.
Z
Do not use flames as light sources when working
on a machine or checking for leaks.
Z
Move with caution when working under a Machine,
and also on or near a Machine. Wear proper safety
accessories:
helmets, goggles and special footwear.
Z
During checks which should be carried out with the
engine running, ask an assistant to sit at the oper-
ator’s seat and keep the service technician under
visual control at any moment. In case of operations
outside the workshop, drive the machine to a flat
area and block it. If working on an incline cannot be
avoided, first block the Machine carefully. Move it
to a flat area as soon as possible with a certain ex-
tent of safety.
Z
Ruined or plied cables and chains are unreliable.
Do not use them for lifting or trailing. Always han-
dle them wearing gloves of proper thickness.
Z
Chains should always be safely fastened. Ensure
that fastening device is strong enough to hold the
load foreseen. No persons should stop near the
fastening point, trailing chains or cables.
Z
The working area should be always kept CLEAN
and DRY. Immediately clean any spillage of water
or oil.
Z
Do not pile up grease or oil soaked rags: they consti-
tute a great fire hazard. Always place them into a met-
al container. Before starting the Machine or its
attachments, check, adjust and block the operator’s
seat. Also ensure that there are no persons within the
Machine or attachment operating range.
Z
Do not keep in your pockets any object which might fall
unobserved into the Machine’s inner compartments.
Copyright ©
Summary of Contents for 580SR
Page 2: ...7 SPICER OFF HIGHWAY AXLE DIVISION 21199 www maskinisten net Copyright...
Page 6: ...www maskinisten net Copyright...
Page 13: ...580SR 580SR 590SR 695SR SECTION 00 SAFETY PRECAUTIONS www maskinisten net Copyright...
Page 14: ...2 SECTION 00 SAFETY PRECAUTIONS www maskinisten net Copyright...
Page 19: ...580SR 580SR 590SR 695SR SECTION 01 MAINTENANCE www maskinisten net Copyright...
Page 20: ...2 SECTION 01 MAINTENANCE www maskinisten net Copyright...
Page 24: ...2 SECTION 02 TECHNICAL SPECIFICATIONS 1 www maskinisten net Copyright...
Page 54: ...32 SECTION 02 TECHNICAL SPECIFICATIONS NOTES www maskinisten net Copyright...
Page 56: ...2 SECTION 17 TORQUE CONVERTERS www maskinisten net Copyright...
Page 68: ...2 SECTION 21 TRANSMISSION www maskinisten net Copyright...
Page 86: ...20 SECTION 21 TRANSMISSION Input Intermediate Output F29980 www maskinisten net Copyright...
Page 87: ...SECTION 21 TRANSMISSION 21 NOTE 4WD shown www maskinisten net Copyright...
Page 88: ...22 SECTION 21 TRANSMISSION NOTE 4WD version shown www maskinisten net Copyright...
Page 90: ...24 SECTION 21 TRANSMISSION F27511 www maskinisten net Copyright...
Page 93: ...SECTION 21 TRANSMISSION 27 www maskinisten net Copyright...
Page 248: ...182 SECTION 21 TRANSMISSION Remove the clutch piston assy www maskinisten net Copyright...
Page 264: ...198 SECTION 21 TRANSMISSION Remove the clutch piston assy www maskinisten net Copyright...
Page 270: ...204 SECTION 21 TRANSMISSION Remove the clutch piston assy www maskinisten net Copyright...
Page 354: ...2 SECTION 25 FRONT AXLES www maskinisten net Copyright...
Page 494: ...2 SECTION 27 REAR AXLE www maskinisten net Copyright...
Page 578: ...2 SECTION 33 BRAKES SYSTEM www maskinisten net Copyright...
Page 590: ...14 SECTION 33 BRAKES SYSTEM NOTES www maskinisten net Copyright...
Page 714: ...124 SECTION 35 HYDRAULIC SYSTEM NOTES www maskinisten net Copyright...
Page 716: ...2 SECTION 39 CHASSIS www maskinisten net Copyright...
Page 728: ...2 SECTION 41 STEERING SYSTEM www maskinisten net Copyright...
Page 760: ...34 SECTION 41 STEERING SYSTEM NOTES www maskinisten net Copyright...
Page 762: ...2 SECTION 50 CAB HEATING AND AIR CONDITIONING www maskinisten net Copyright...
Page 828: ...68 SECTION 50 CAB HEATING AND AIR CONDITIONING NOTES www maskinisten net Copyright...
Page 837: ...SECTION 55 ELECTRICAL SYSTEM 9 ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 839: ...SECTION 55 ELECTRICAL SYSTEM 11 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 840: ...12 SECTION 55 ELECTRICAL SYSTEM LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 841: ...SECTION 55 ELECTRICAL SYSTEM 13 REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 842: ...14 SECTION 55 ELECTRICAL SYSTEM WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 852: ...24 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 854: ...26 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 868: ...40 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 870: ...42 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 886: ...58 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 887: ...SECTION 55 ELECTRICAL SYSTEM 59 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 888: ...60 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 889: ...SECTION 55 ELECTRICAL SYSTEM 61 LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 890: ...62 SECTION 55 ELECTRICAL SYSTEM REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 891: ...SECTION 55 ELECTRICAL SYSTEM 63 WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 893: ...SECTION 55 ELECTRICAL SYSTEM 65 HEATER LINE www maskinisten net Copyright...
Page 901: ...SECTION 55 ELECTRICAL SYSTEM 73 ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 902: ...74 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 903: ...SECTION 55 ELECTRICAL SYSTEM 75 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 904: ...76 SECTION 55 ELECTRICAL SYSTEM LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 905: ...SECTION 55 ELECTRICAL SYSTEM 77 REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 906: ...78 SECTION 55 ELECTRICAL SYSTEM WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 908: ...80 SECTION 55 ELECTRICAL SYSTEM HEATER LINE www maskinisten net Copyright...
Page 916: ...88 SECTION 55 ELECTRICAL SYSTEM ENGINE LINE DIAGRAM www maskinisten net Copyright...
Page 917: ...SECTION 55 ELECTRICAL SYSTEM 89 SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 918: ...90 SECTION 55 ELECTRICAL SYSTEM SOLENOID VALVE LINE DIAGRAM www maskinisten net Copyright...
Page 919: ...SECTION 55 ELECTRICAL SYSTEM 91 LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 920: ...92 SECTION 55 ELECTRICAL SYSTEM REAR LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 921: ...SECTION 55 ELECTRICAL SYSTEM 93 WORK LIGHT LINE DIAGRAM www maskinisten net Copyright...
Page 923: ...SECTION 55 ELECTRICAL SYSTEM 95 HEATER LINE www maskinisten net Copyright...
Page 924: ...96 SECTION 55 ELECTRICAL SYSTEM STEERING LINE DIAGRAM www maskinisten net Copyright...
Page 967: ...SECTION 55 ELECTRICAL SYSTEM 139 www maskinisten net Copyright...
Page 1028: ...2 SECTION 82 LOADER www maskinisten net Copyright...
Page 1040: ...2 SECTION 84 BACKHOE www maskinisten net Copyright...
Page 1045: ...SECTION 84 BACKHOE 7 www maskinisten net Copyright...
Page 1047: ...SECTION 84 BACKHOE 9 www maskinisten net Copyright...
Page 1049: ...SECTION 84 BACKHOE 11 www maskinisten net Copyright...
Page 1051: ...SECTION 84 BACKHOE 13 www maskinisten net Copyright...
Page 1068: ...30 SECTION 84 BACKHOE NOTES www maskinisten net Copyright...