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SERVICE MANUAL

HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS

PUMA 130 CVT , PUMA 130 , PUMA 145 CVT , PUMA 145 , PUMA 160 CVT

, PUMA 160

84479138A 06/06/2011

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Summary of Contents for PUMA 130

Page 1: ...Rights Reserved Case IH is a registered trademark of CNH America LLC Racine Wisconsin 53404 U S A PUMA 130 PUMA 130 CVT PUMA 145 PUMA 145 CVT PUMA 160 PUMA 160 CVT Tier 4 Tractor Part number 84479138...

Page 2: ...0 A FAULT CODES A 50 A ENGINE AND PTO IN B ENGINE B 10 A FUEL AND INJECTION SYSTEM B 20 A AIR INTAKE SYSTEM B 30 A EXHAUST SYSTEM B 40 A EXHAUST SYSTEM Emissions control B 40 B ENGINE COOLANT SYSTEM B...

Page 3: ...ON Hydraulic D 34 C SUSPENSION Hydraulic D 40 C WHEELS AND TRACKS Wheels D 50 C FRAME AND CAB E FRAME Primary frame E 10 B SHIELD E 20 A USER CONTROLS AND SEAT E 32 A USER PLATFORM E 34 A ENVIRONMENT...

Page 4: ...84479138A 06 06 2011 Find manuals at https best manuals com...

Page 5: ...INTRODUCTION 84479138A 06 06 2011 1 Find manuals at https best manuals com...

Page 6: ...reword 4 Foreword Ecology and the Environment 9 Safety rules 10 Torque 14 Basic instructions 16 Conversion factors 18 Consumables Lubrications and Coolants 19 Capacities 21 84479138A 06 06 2011 2 Find...

Page 7: ...on chain including without limitation national regional or local dealers reject any responsibility for damages due to the anomalous behavior of parts and or components not approved by the manufacturer...

Page 8: ...t works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating this new ICE coding into technical information you will be able to search and...

Page 9: ...cal electrical or hydraulic devices components and assemblies Sections Sections are grouped according to the main functions or a systems on the machine Each Section is identified by a letter A B C etc...

Page 10: ...tions related to the positioning of the machine frame are included in Section F Frame Positioning FRAME POSITIONING F This Section covers all the main functions and systems related to positioning of t...

Page 11: ...t etc and diagnostic data fault codes and troubleshooting that have been written in that Chapter for that function or system on the machine Contents ENGINE AND PTO IN ENGINE _ 10 A TECHNICAL DATA ENGI...

Page 12: ...rmation type A corresponds to the sections of the repair manual B corresponds to the chapters of the repair manual C corresponds to the type of information listed in the chapter contents Technical Dat...

Page 13: ...tain substances which may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used eng...

Page 14: ...ion which if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJ...

Page 15: ...mended by the accumulator manufacturer Take care not to exceed the maximum allowed pressure of the accumulator After any check or adjustment check for leakages or gas in the hoses or pipes SAFETY RULE...

Page 16: ...quest the assistance of an operator in the driver s seat The operator must maintain visual contact with the service technician at all times If operating outside the workshop position the machine on a...

Page 17: ...anufacturer Periodically check the rims and tires for damage Stand away from at the side of the tire when checking inflation pressure Do not use parts of recovered wheels as incorrect welding brazing...

Page 18: ...3 N m 14 2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb...

Page 19: ...INTRODUCTION ZEIL06CS0136F0A 2 ZEIL06CS0135F0A 3 84479138A 06 06 2011 15...

Page 20: ...ip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mallet whilst inserting the seal check that it is perpendicular to...

Page 21: ...erformed on the unit the battery ground cable must be disconnected from the battery The electronic monitoring system and charging system will be damaged if this is not done SPARE PARTS Only use CNH Or...

Page 22: ...1 litre 1 057 US quart 1 US quart 0 9464 litre 1 cm cc 0 061 in 1 in 16 38 cm cc 1 m 35 31 ft 1 ft 0 028 m 1 ml 0 033 US fl oz 1 US fl oz 29 57 ml Mass 1 kg 2 204 lb 1 lb 0 4536 kg Torque 1 N m 0 737...

Page 23: ...as been approved for use in the transmission 4WD front axle and hubs and the hydraulic system of your tractor Although the oil is 90 biodegradable it is important to follow safe handling and disposal...

Page 24: ...ater If you reside in a country where antifreeze is not available use clean water premixed with 5 chemical inhibitor The inhibitor is available from your authorised dealer Lubrications and Coolant Spe...

Page 25: ...s 4 Axle less brakes 3 6 l 0 95 US gal 4WD FRONT HUBS Class 4 Axle with brakes 4 0 l 1 06 US gal FRONT P T O 0 5 l 0 13 US gal UNIT PUMA 130 CVT PUMA 145 CVT PUMA 160 CVT FUEL TANK 270 l 71 3 US gal A...

Page 26: ...INTRODUCTION 84479138A 06 06 2011 22...

Page 27: ...SERVICE MANUAL HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS PUMA 130 CVT PUMA 130 PUMA 145 CVT PUMA 145 PUMA 160 CVT PUMA 160 84479138A 06 06 2011 A...

Page 28: ...145 PUMA 160 CVT PUMA 160 SECONDARY HYDRAULIC POWER SYSTEM A 12 A PUMA 130 CVT PUMA 130 PUMA 145 CVT PUMA 145 PUMA 160 CVT PUMA 160 HYDRAULIC COMMAND SYSTEM A 14 A PUMA 130 CVT PUMA 130 PUMA 145 CVT P...

Page 29: ...HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS A PRIMARY HYDRAULIC POWER SYSTEM 10 A PUMA 130 CVT PUMA 130 PUMA 145 CVT PUMA 145 PUMA 160 CVT PUMA 160 84479138A 06 06 2011 A 10 A 1...

Page 30: ...PUMA 130 PUMA 145 PUMA 160 Static description 17 PUMA 130 CVT PUMA 145 CVT PUMA 160 CVT Hydraulic schema 30 PUMA 130 CVT PUMA 145 CVT PUMA 160 CVT Power beyond Exploded view 33 Hydraulic pump Variabl...

Page 31: ...HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM Power beyond Torque BAIL10CVT060FAB 1 84479138A 06 06 2011 A 10 A 3...

Page 32: ...iston Pump displacement High flow 63 cm rev Low Standby Pressure 26 bar 377 0 psi 1 bar 14 5 psi Low Standby Pressure with Italian trailer brakes 36 bar 522 0 psi High Standby Pressure 210 bar 3045 00...

Page 33: ...acement 74 cm rev Standard flow 82 cm rev High flow Output engine speed 2200 RPM Standard flow 250 l min 66 US gpm Output engine speed 2200 RPM Hi flow 250 l min 66 US gpm Charge pressure filter dump...

Page 34: ...ent Transmission clutch and synchroniser engagement Creeper engagement Where fitted Front PTO Where fitted 50 kph engagement Where fitted Lubrication Circuit PTO Clutch Plates Transmission Clutch Plat...

Page 35: ...23ASA 1 Closed centre remote valves There are two types of remote valves available for the closed centre system Standard fitting are the mechanical remote valves operated via a cable from within the c...

Page 36: ...p control knob 2 EHR Function control knob 3 Front hitch height limit control knob 4 Drop rate control knob 5 Draft sensitivity control knob 6 Rear hitch height limit control knob BAIL06CCM153ASA 5 1...

Page 37: ...o available with electronic draft control 2 Mechanical remotes are also available with a combination configurable and non configurable valve slices See Table 1 BSF3967A_430 8 Located below the Electro...

Page 38: ...they are not being operated A fixed displacement pump Charge Pump serves as an initial displacement pump for the variable displacement pump The variable displacement pump first of all supplies oil to...

Page 39: ...nsing Line 7 Lubrication Manifold 8 Low Pressure Feed to 50 km h 19th Gear Clutch Manifold 9 Variable Displacement Pump 10 Flow and Pressure Compensator Valve 11 High Pressure Feed to Electro Hydrauli...

Page 40: ...Variable Displacement Pump CCLS Electrical Switches 1 Low Charge Pressure Warning Switch 2 Intake Filter restriction vacuum Switch 3 Low Oil Temperature Switch BAIL07APH325ASA 13 Mid Mount Remote Val...

Page 41: ...yond port on the sub plate of the remote valve stack and with the use of processor controlled PWM valves controls the flow of oil to the suspension cylinder Refer to SUSPENSION Hydraulic Static descri...

Page 42: ...ectronic Draft Control valve and between the trailer brake valve front sus pension valve and mid mounted valves where fitted is the load sensing shuttle valve 2 Figure 19 This allows the function with...

Page 43: ...mp to adjust output to circuit demand High Pressure oil is fed to a subplate at the bottom of the remote valve stack where it is directed to the Trailer Brake valve which has priority for safety reaso...

Page 44: ...ed in the transmission top cover will operate to ensure that adequate flow to the lubrication circuit is maintained This feature of diverting oil from the cooler assists in aiding a rapid warm up of o...

Page 45: ...ransmission clutch and synchroniser engagement Creeper engagement Where fitted Front PTO Where fitted 50 kph engagement Where fitted Hydrostatic Unit Lubrication Circuit PTO Clutch Plates Transmission...

Page 46: ...Trailer brake valve The high pressure circuit is of the Closed Centre Load Sensing design on all tractor model options fed by a Variable Displacement Pump Figure 2 shows the variable displacement pum...

Page 47: ...on the right hand side of the rear axle housing is a resounding filter assembly BAIL10CVT039AAB 4 The priority valve 1 located on the top of the main pump diverts high pressure oil to the steering th...

Page 48: ...anical remote control valves 1 are also available with electronic draft control 2 Mechanical remotes are also available with a combination configurable and non configurable valve slices See Table 1 BR...

Page 49: ...ear hitch height limit control knob BAIL06CCM153ASA 10 1 Stop adjuster thumbwheel 2 Position control Knob 3 Draft loading wheel 4 Raise lower switch The raise and lowering functions of the electronic...

Page 50: ...system can also be operated from the rear fender switches 1 and 2 BSF3967A_430 13 Located below the Electronic Draft Control valve Where fitted is the Hydraulic Power Tapping port Power Beyond block...

Page 51: ...The Power beyond hydraulic return port is used to reduce back pressure in the remote hydraulic return line and create more efficient motor operation The motor return circuit is also used where a retur...

Page 52: ...ment pump first of all supplies oil to the trailer brake valve where fitted the remote valves and electronic draft control valve and a pilot oil supply with lower priority The highest load pressure is...

Page 53: ...Variable Displacement Pump CCLS Electrical Switches 1 Low Charge Pressure Warning Switch 2 Intake Filter restriction vacuum Switch 3 Low Oil Temperature Switch BAIL10CVT058AAB 21 Mid Mount Remote Val...

Page 54: ...yond port on the sub plate of the remote valve stack and with the use of processor controlled PWM valves controls the flow of oil to the suspension cylinder Refer to SUSPENSION Hydraulic Static descri...

Page 55: ...ve Located in each remote valve slice the Electronic Draft Control valve and between the trailer brake valve front sus pension valve and mid mounted valves where fitted is the load sensing shuttle val...

Page 56: ...t output to circuit demand High Pressure oil is fed to a subplate at the bottom of the remote valve stack where it is directed to the Trailer Brake valve which has priority for safety reasons The oil...

Page 57: ...stribution manifold 1 Figure 31 BAIL10CVT040AAB 31 The hydrostatic unit is located in the flywheel housing of the transmission To maintain the temperature in the hydro static unit at a constant level...

Page 58: ...IC POWER SYSTEM Electro hydraulic remote valve Hydraulic schema A 10 C 10 Electro hydraulic remote valve 11 Electro hydraulic remote valve 12 Electro hydraulic remote valve 13 Diverter valve for hydra...

Page 59: ...HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM BAIL10CVT161ASC 1 84479138A 06 06 2011 A 10 A 31...

Page 60: ...HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS PRIMARY HYDRAULIC POWER SYSTEM 84479138A 06 06 2011 A 10 A 32...

Page 61: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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