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Case IH 105C, Service Manual

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Case IH 105C Service Manual Download Page 18

INTRODUCTION

Special tools NOTES FOR EQUIPMENT

The tools that CASE IH propose and illustrate in this manual are:

• specifically researched and designed for use with CASE IH vehicles;

• necessary to make reliable repair;

• accurately built and strictly tested to offer efficient and long--lasting working means.

By using these tools, repair personnel will benefit from:

• operating in optimal technical conditions;

• obtaining the best results;

• saving time and effort;

• working in safe conditions.

47840678 10/03/2015

11

Summary of Contents for 105C

Page 1: ...H Industrial N V its subsidiaries or affiliates FARMALL 85C FARMALL 95C FARMALL 105C FARMALL 115C With Hi Lo Transmission With Mechanical or Power Shuttle Transmission Tractor With Hi Lo Transmission PIN ZxJV0xxxx and above With Mechanical or Power Shuttle Transmission PIN ZxJV5xxxx and above Part number 47840678 English March 2015 Replaces part number 47561951 SERVICE MANUAL ...

Page 2: ...xxx Farmall 115C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C less cab with hi lo transmission ZxJV0xxxx Farmall 85C less cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C with cab with hi lo transmission ZxJV0xxxx Farmall 85C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 95C less cab with hi lo transmission ZxJV0xxxx...

Page 3: ...F5DFL413L A002 Farmall 85C with cab with mechanical or power shuttle transmission ZxJV5xxxx North America F5DFL413L A002 Farmall 85C less cab with hi lo transmission ZxJV0xxxx North America F5DFL413J A001 Farmall 85C with cab with hi lo transmission ZxJV0xxxx North America F5DFL413J A001 Farmall 95C less cab with mechanical or power shuttle transmission ZxJV5xxxx North America F5DFL413K A002 Farma...

Page 4: ... 3 Transmission 21 21 130 Mechanical transmission external controls 21 1 21 112 Power shuttle transmission 21 2 21 110 Master clutch housing 21 3 21 134 Power shuttle transmission external controls 21 4 21 154 Power shuttle transmission internal components 21 5 21 160 Creeper 21 6 21 162 Reverser 21 7 21 168 Hi Lo unit 21 8 21 109 Transmission cooler and lines 21 9 21 118 Transmission Rear drive 2...

Page 5: ... Take Off PTO 31 31 101 Rear mechanical control 31 1 31 104 Rear electro hydraulic control 31 2 31 110 One speed rear Power Take Off PTO 31 3 31 114 Two speed rear Power Take Off PTO 31 4 31 146 Front Power Take Off PTO 31 5 Brakes and controls 33 33 202 Hydraulic service brakes 33 1 33 110 Parking brake or parking lock 33 2 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 104 Fixed displacem...

Page 6: ...ontrol 41 1 41 106 Tie rods 41 2 41 200 Hydraulic control components 41 3 41 206 Pump 41 4 41 216 Cylinders 41 5 Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 Cab climate control 50 50 100 Heating 50 1 50 104 Ventilation 50 2 50 200 Air conditioning 50 3 Electrical systems 55 55 100 Harnesses and connectors 55 1 55 201 Engine starting system 55 2 55 301 Alternator 55 3 55 302 Battery ...

Page 7: ... bucket generic sub group 82 3 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 151 Cab interior 90 2 90 160 Cab interior trim and panels 90 3 90 154 Cab doors and hatches 90 4 90 110 Operator platform less cab 90 5 90 100 Engine hood and panels 90 6 90 102 Engine shields hood latches and trims 90 7 47840678 10 03 2015 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 47840678 10 03 2015 1 Find manuals at https best manuals com ...

Page 9: ...ITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS 5 Personal safety CAB AIR CONDITIONING SYSTEM 8 Basic instructions 9 Special tools NOTES FOR EQUIPMENT 11 Consumables 12 Part identification 13 47840678 10 03 2015 2 Find manuals at https best manuals com ...

Page 10: ... service techni cians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property 47840678 10 03 2015 3 Find manuals at https best manuals com ...

Page 11: ...he hose fittings to avoid twisting the fitting Do not use any type of engine oil to lubricate the compressor and the system Never leave the compressor oil container open always make sure that it is tightly closed If left exposed the oil will absorb humidity from the air and may subsequently damage the system Do not transfer compressor oil from the original container to another container Do not int...

Page 12: ... in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accumulator batteries nor use starting liquid when smoking or near naked flames as these fluids are inflammable Brakes are inoperative if manually released for repair or maintenance purposes In such cases...

Page 13: ...ce of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear suitable safety clothing safety goggles gloves and shoes WELDING OPERATIONS When welding use protective safety devices tinted safety goggles helmets special overalls gloves and footwear All persons ...

Page 14: ...ic tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible damages to the rims and tyres Stand away from at the side of the tire when checking inflation pressure Only check pressure when the vehicle is unloaded and the tires are cold to avoid incorrect readings...

Page 15: ...water one spoonful of acid in 1 4 cup of water and seek medical assistance immediately freezing of the skin caused by contact with liquid refrigerant may be treated by gradually warming the injured area with cold water followed by the application of a greasy cream Request medical assistance the air conditioning system contains a mixture of refrigerant and oil under high pressure under no circumsta...

Page 16: ... grease and fill the gap between the sealing lip and the dust lip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mallet whilst inserting the seal check that it is perpendicular to the seat once settled make sure that it makes contact with the thrust element if required to prevent damaging the seal lip on the shaft ...

Page 17: ...ERY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals using efficient clamps that guarantee adequate and secure contact Disconnect all services lights windshield wipers etc before starting the vehicle If the vehicle electrical system requires checking carry out operations with the power supply connected Once checking is completed ...

Page 18: ... for use with CASE IH vehicles necessary to make reliable repair accurately built and strictly tested to offer efficient and long lasting working means By using these tools repair personnel will benefit from operating in optimal technical conditions obtaining the best results saving time and effort working in safe conditions 47840678 10 03 2015 11 ...

Page 19: ... 8 5 l 2 US gal CASE IH AKCELA UNITEK NO 1 SBL CJ 4 SAE 10W 40 MAT3521 API CJ 4 ACEA E7 E9 Brake control circuit 0 7 l 0 18 US gal CASE IH AKCELA LHM FLUID ISO 7308 Front axle 4 5 l 1 2 US gal Final drives each 1 0 l 0 3 US gal Transmission rear axle Mechanical 48 l 12 7 US gal Hydraulic 58 l 15 3 US gal CASE IH AKCELA NEXPLORE FLUID MAT3525 API GL4 ISO 32 46 SAE 10W 30 Front wheel hubs Grease fit...

Page 20: ...he ones fitted during production Only genuine parts can offer this guarantee When ordering spare parts always provide the following information tractor model commercial name and frame number engine type and number part number of the ordered part which can be found in the Microfiches or the Spare Parts Catalogue used for order processing 47840678 10 03 2015 13 ...

Page 21: ...INTRODUCTION 47840678 10 03 2015 14 ...

Page 22: ... lo transmission ZxJV0xxxx Farmall 115C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C less cab with hi lo transmission ZxJV0xxxx Farmall 85C less cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C with cab with hi lo transmission ZxJV0xxxx Farmall 85C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 95C less cab with hi lo...

Page 23: ...d crankcase 10 1 10 216 Fuel tanks 10 2 10 501 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 10 3 10 400 Engine cooling system 10 4 10 414 Fan and drive 10 5 10 310 Aftercooler 10 6 47840678 10 03 2015 10 ...

Page 24: ...i lo transmission ZxJV0xxxx Farmall 115C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C less cab with hi lo transmission ZxJV0xxxx Farmall 85C less cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C with cab with hi lo transmission ZxJV0xxxx Farmall 85C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 95C less cab with hi l...

Page 25: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 13 47840678 10 03 2015 10 1 10 001 2 ...

Page 26: ...s 1 Remove the front wheel fenders 2 if any Do this on both sides WLAPL4S10C104A 1 5 Recover the refrigerant from the system via the fittings 1 and 2 using the specific tool 380000315 Detach the two lines by disconnecting any support straps WLAPL4S10C106AA 2 6 Then detach the lower pipe 3 on the condenser 1 Free the pipe from any straps or clamps Disconnect the sensor 2 Place the pipe on the cab W...

Page 27: ...ning bolts on the guard of the front axle control shaft Then remove the guard 1 WLAPL4S10C112AA 5 9 Remove the circlip 2 and move the front sleeve 1 in the direction indicated by the arrow until it is released from the groove on the front axle WLAPL4S10C113AA 6 10 Remove the bolts that secure the central support 1 of the drive shaft Remove the shaft complete with the support Also remove the shim t...

Page 28: ...116A 8 12 Place a suitable container under the drain plug 1 for the gearbox transmission oil Loosen the plug Drain the oil MOIL13TR00197AA 9 13 Remove the brakes reservoir heat shield 1 MOIL12APL98 10 14 Loosen the fixing clamp 1 to the filter DPF and the support clamp 2 Remove the exhaust pipe 3 MOIL13TR01798AA 11 47840678 10 03 2015 10 1 10 001 5 ...

Page 29: ...oil vapor duct 1 on the right hand side of the engine WLAPL4S10C120A 13 17 Free the air cleaner bracket hood support 1 from the fixing screws and remove it WLAPL4S10C121A 14 ATTENTION The filter outlet union DPF 1 at its terminal 2 has a decoupler that responds to temperature variations by changing length A small misalignment of the axis of the decoupler with respect to the axis of the turbine out...

Page 30: ...e right hand side of the engine These screws work on a vertical slot that allows the support 2 to take on various height positions Before removal take some references on the position of the unit on the engine so that during re assembly it is possible to restore it to the exact position in which it was originally found WLAPL4S10C123A 16 19 To remove the rear shield loosen the two upper screws that ...

Page 31: ...ipe 1 Subsequently remove the filter together with the sup port 3 WLAPL4S10C126A 19 22 Detach the oil filter inlet pipe from the transmission 2 23 Detach the supply pipe 1 from the mid mount remote valves MOIL13TR01799AA 20 24 Detach the pipes 2 of the heat exchanger and if applicable of the front braking assembly 1 25 Free the pipes that were previously detached from the supports brackets and cla...

Page 32: ... On the cable 1 of the FTP cable engine interface detach all of the connections 2 Leave only those connections on the maxi fuse case and on the glow plug controller Then after cutting the clamps pick up the cable on the front near the controller 5 30 Starting from the connector on the controller 4 on the main engine cable 3 disconnect the connectors from the maxi fuse box and from the various swit...

Page 33: ...ging Apply the hand brake WLAPL4S10C129A 26 34 Position the movable tool for dismantling tractors 2 380000405 with the bracket and adapter plate under the engine Place a wooden block 1 between the points of contact between the tool and the engine Wedge the axle to prevent swinging WLAPL4S10C140A 27 35 Remove the retaining bolts 1 between the engine and the transmission WLAPL4S10C130A 28 36 Separat...

Page 34: ...rting a wooden plug 2 between parts 3 and 1 WLAPL4S10C133A 31 39 Position a jack stand under the rear of the engine so as to be able to safely release the hoist with the coupling device Add a rope or chain 1 also on the front of the engine Take up the slack with the lifting device keeping the engine balanced WLAPL4S10C136A 32 40 Remove the bolts 2 fastening the front axle support 1 to the engine M...

Page 35: ...r to not damage the fins of the radiator on the axle with the engine fan 1 Rest the engine 2 on a support WLAPL4S10C138A 34 42 Remove the cooling fan 1 MOIL14UTL0038AA 35 43 Loosen the compressor fixing screws 4 Remove the belt 5 Then remove the compressor 44 Completely loosen the belt tensioner 2 Remove the flexible belt 3 Then remove the alternator 1 WLAPL4S10C145A 36 47840678 10 03 2015 10 1 10...

Page 36: ... support and with the related pipe support Secure with the bolts To mount the polyv belt use the specific tool 380200011 1 Compressor clutch actuator drive bracket 2 polyv belt pulley outer edge 3 Tool recess Used to drive the tool This recess houses the bracket 1 4 Tail Used to drive the polyv belt in the pulley seat 5 Hitching Thanks to this recess where the outer edge 2 is housed the tool remai...

Page 37: ...ermost part in or der to slightly force the belt WLAPL4S10C143A 3 6 With your left hand on the fan and right hand on the tool move both clockwise in order to take the belt onto the compressor pulley Put the dust cup back onto the compressor clutch Tighten the three screws ensuring that you spread a film of thread lock on the ends so that they do not come loose 7 Position the alternator 1 and the e...

Page 38: ...cessary adjuster spacers for the cylinder block sump support WLAPL4S10C138A 6 11 Reposition the movable tool for dismantling tractors 2 under the engine Place a wooden block 1 in the point of contact between the tool and the engine WLAPL4S10C140A 7 12 With the aid of the hoist place the engine 1 on the tool 2 Remove the lifting eyebolts previously fitted on the rear of the engine WLAPL4S10C131AA 8...

Page 39: ... requires the presence of two or three workers to use the specific movable tool for dismantling tractors to move the en gine front axle assembly close to the gearbox case 19 In the phase of installing the engine front axle assem bly to the gearbox case it is necessary to push on the front wheels taking great care in the end phase of coupling over both the pipes and the cables electri cal connectio...

Page 40: ...Return the main engine cable 3 back into position Connect the sensors and switches located on the en gine the connectors 4 on the controller 5 and on the maxi fuse compartment Fasten the wiring with clamps 25 Lay out the FTP interface engine cable 1 on the machine Reconnect the various connections 2 Se cure the wiring with clamps WLAPL4S10C137A 14 26 Refit the starter motor 2 Then connect the grou...

Page 41: ...AB 16 29 Reconnect the power steering control valve oil filter together with the support 3 Reconnect the oil drain line 2 from the power steering and the supply line to the control valve of the gearbox 1 WLAPL4S10C126A 17 30 Refit the two pipes 2 of the heat exchanger and if present of the front braking assembly 1 MOIL13TR01800AA 18 31 Reconnect the supply line to the mid mount remote valves and t...

Page 42: ...t hand screws and to the support 1 with the two upper screws WLAPL4S10C124A 21 34 Refit the DPF filter assembly Return the entire unit into position Fasten the four fixing screws of the as sembly to the cradle Observation If after refitting the DPF filter you find a slight mis alignment with the axis of the turbine it is possible to make a correction On the two screws fixing the filter to the crad...

Page 43: ...support of the air filter bracket 1 WLAPL4S10C121A 24 37 Reassemble the air filter unit 4 and the respective support 3 Fix the screws on the filter bracket and on the supply duct on the radiator Refit the sleeve connected to the turbine 2 and the oil vapor duct 1 WLAPL4S10C120A 25 38 Refit the two pipes 2 and 3 to the radiator inter cooler Tighten the respective clamps 1 WLAPL4S10C119A 26 39 Refit...

Page 44: ...Adjust the shaft end play WLAPL4S10C115AA 29 42 Refit the guard of the front axle control shaft 1 Tighten the front central and rear retaining bolts WLAPL4S10C112AA 30 43 Using a hydraulic jack raise the rear of the tractor Re move the mechanical jack stand under the left hand reduction gear Put the wheel back into position Fit the retaining nuts with a pneumatic gun WLAPL4S10C110A 31 47840678 10 ...

Page 45: ... and brack ets 46 Top up the air conditioning system with refrigerant us ing the specific controller 380000315 WLAPL4S10C106AA 33 47 Refit the front wheel fenders 2 if applicable Tighten the respective fixtures 1 WLAPL4S10C104A 34 48 Re install the tank as described in Fuel tank Install 10 216 49 Re install the battery as described in Battery Install 55 302 50 Refit the engine hood as indicated in...

Page 46: ...Index Engine 10 Engine and crankcase 001 Engine Install 13 Engine Remove 3 47840678 10 03 2015 10 1 10 001 23 ...

Page 47: ...47840678 10 03 2015 10 1 10 001 24 ...

Page 48: ...transmission ZxJV0xxxx Farmall 115C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C less cab with hi lo transmission ZxJV0xxxx Farmall 85C less cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 85C with cab with hi lo transmission ZxJV0xxxx Farmall 85C with cab with mechanical or power shuttle transmission ZxJV5xxxx Farmall 95C less cab with hi lo tra...

Page 49: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 5 Remove Supports 7 Install Supports 8 Remove Under shield 9 Install Lower guard 10 47840678 10 03 2015 10 2 10 216 2 ...

Page 50: ... to comply will result in death or serious injury D0076A 1 Using a hydraulic jack remove the left hand wheel 1 Place a suitable jack stand under the axle MOIL12TR00737AA 1 2 Loosen the relative bolts 1 Remove the ladder 2 MOIL12TR00539AA 2 3 Drain the fuel tank 1 4 Place a jack under the tank Loosen the screws that secure the retaining straps 2 and 3 Remove the retaining straps Partially pull out ...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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