cascade corporation 55H Installation Manual Download Page 7

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6039153 Rev. 0

NSTALLATION

Prepare hoses

Determine hose lengths required for
hydraulic supply configuration of truck.

Cut hoses to length and install end fittings
or quick-disconnect kits.

INTERNAL HOSE REEVING

HOSE REELS

Sideshift Right

Sideshift Left

FP0604.ill

Sideshift Right

Sideshift Left

Flush hydraulic supply hoses
A

Install hoses to hose terminals on carriage.
Connect together using union fittings.

Operate auxiliary valves for 30 sec.

Remove union fittings.

GA0092.ill

Back (Driver's) View

FP0602.ill

Close Forks

Spread Forks

Close Forks

Spread Forks

Summary of Contents for 55H

Page 1: ...Cascade is a Registered Trademark of Cascade Corporation NSTALLATION MANUAL I cascade corporation Manual Number 6039153 55H Fork Positioner...

Page 2: ...cade Hose Cable Reel Selection Guide Part No 212199 to select the correct hose reel for the mast and truck Hose and fitting requirements are as follows All hoses and fittings for fork positioning and...

Page 3: ...sion A ITA ISO Minimum Maximum Class II 14 94 in 380 0 mm 15 00 in 381 0 mm Class III 18 68 in 474 5 mm 18 74 in 476 0 mm A Truck Relief Setting 2300 psi 160 bar Recommended 2600 psi 180 bar Maximum T...

Page 4: ...hooks into unlocked position B Reinstall pin in lower hole unlocked WARNING Make sure overhead hoist has a rated capacity of at least 2000 lbs 910 kg FP0601 ill cascade C 675514 1 CL0097 ill Tighten...

Page 5: ...s for excessive clear ance Reverse guides to change clearance see Step 2 Slide hook up to engage bar install pin in locked position upper hole ADJUST SS0140 ill Lower Carriage Bar Lower Carriage Bar 3...

Page 6: ...t cylinder rod anchors using two hardened washers and self locking nut see illustration below Adjust nut to provide 1 32 in 1 mm clearance in joint Use flats on cylinder rod end to prevent turning IMP...

Page 7: ...ect kits 6 INTERNAL HOSE REEVING HOSE REELS Sideshift Right Sideshift Left FP0604 ill Sideshift Right Sideshift Left 7 Flush hydraulic supply hoses A Install hoses to hose terminals on carriage Connec...

Page 8: ...Knob 8 Connect hoses prepared in Step 6 to Attachment fittings FP0605 ill I NSTALLATION SIDESHIFT PRESS BUTTON TO POSITION FP0624 ill Button toward driver Adapter Nut Plate Snap Ring Install solenoid...

Page 9: ...tton NON SIDESHIFTING A Spread Forks B Close Forks C not used D not used Open and close forks several times Sideshift if equipped left and right Check for smoothness and equal move ment Check for oper...

Page 10: ...ork Tighten jam nut FP0625 ill Flow Restrictor Fitting A I NSTALLATION 13 Inspect fork hooks and carriage bar clearance NOTE Use go no go Wear Gauge Part No 209560 Class II or 209561 Class III A Inspe...

Page 11: ...ks and carriage bars for wear using a wear gauge Cascade Part No 209509 for Class II 209507 for Class III 1000 Hour Maintenance After each 1000 hours of truck operation in addition to the 100 and 500...

Page 12: ...ton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade...