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flames. Do not smoke whist refuelling the generator.

6.4. CHECKING COMPONENT PARTS:

Before starting the generator please check the 
following:

6.4.1. Check for any fuel leaking from any part of the 
generator.
6.4.2. Check that all the nuts and bolts are securely 
tightened on the generator.
6.4.3. Check for any visible damaged components on 
the generator.
6.4.4. Check that the generator is not resting on or 
adjacent to any electrical wiring.

6.5. CHECK THE GENERATOR SURROUNDINGS:

WARNING:

Make sure you review each warning in order to 
prevent fire hazards. Keep the surrounding area clear 
of flammables or other hazardous materials. Keep 
the generator at least 3 feet (1 meter) away from 
all buildings and or other structures. Only operate 
the generator in a dry, well-ventilated area. Keep the 
exhaust pipe clear of all foreign objects. Keep the 
generator away from open flames. Do not smoke in 
close proximity to the generator. Keep the generator on 
a flat and level surface.
Do not attempt to block the generator air vents with 
any paper or other material/objects.

7. OPERATING PROCEDURES:

7.1. STARTING THE GENERATOR ENGINE:

7.1.1. Switch to the “ON” position. FIG.1
7.1.2. Open the fuel valve. FIG.2
7.1.3. Turn the choke lever to “CLOSED” position if the 
generator engine is cold. Fig.3
7.1.4. Pull the recoil starter until resistance is felt. 
FIG.5
7.1.5. This is the “compression” point. Return the 
handle to its original position, and then pull swiftly.
7.1.6. Once the engine has started, please return the 
choke lever to the open position. 
7.1.6. If the generator engine fails to start after several 
attempts, repeat above the procedures with the choke 
knob returned to the “OPEN” position. FIG.4
7.1.7. Do not pull the rope of the recoil starter out 
completely.
7.1.8. After starting the generator allow the starter 
handle to return to its original position whilst still 
holding on to the handle.

7.2. USING ELECTRIC POWER:

WARNING:

Make sure that the appliance is switched OFF before 
connecting it to the generator.
Do not move the generator while it is running.

7.3. STOPPING THE GENERATOR:

7.3.1. Turn off the power switch of the electric 
equipment and unplug the cord from the receptacle of 
the generator.

7.3.2. Switch to the “OFF” position. Fig 6

7.3.3. Close the fuel valve. Fig 7

Fig 1

Fig 2

Fig 3

Fig 4

Fig 5

Fig 6

Fig 7

Summary of Contents for GEN2500

Page 1: ...2500W Petrol Generator PLEASE READ ALL INSTRUCTIONS BEFORE USE Model GEN2500 2500W ...

Page 2: ...he generator directly into a wall socket outlet 2 3 The generator should not be connected to other sources such as the power company supply mains In IMPORTANT Thank you for purchasing a Casals Petrol Generating Set hereinafter referred to as the generator This manual will assist you in operating and maintain ing your generator This manual is the latest version With the continuous improvement and u...

Page 3: ...is no longer than 65m 2 7 5 A 2 5mm2 flexible cable can draw a maximum of 16a provided that the cable is no longer than 45m 2 7 6 A 4mm2 flexible cable can draw a maximum of 10a provided that the cable is no longer than 100m 2 7 7 A 4mm2 flexible cable can draw a maximum of 16a provided that the cable is no longer than 65m 2 8 DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is...

Page 4: ...2500 12L WARNING Make sure you review each warning in order to prevent fire hazards Do not refill the fuel tank whilst the engine is running or hot Please ensure that the fuel valve is closed before refuelling Be careful not to contaminate the fuel with any dust dirt water or other foreign liquids objects Please clean all spilt fuel thoroughly before starting the generator Ensure that the generato...

Page 5: ...l objects 7 OPERATING PROCEDURES 7 1 STARTING THE GENERATOR ENGINE 7 1 1 Switch to the ON position FIG 1 7 1 2 Open the fuel valve FIG 2 7 1 3 Turn the choke lever to CLOSED position if the generator engine is cold Fig 3 7 1 4 Pull the recoil starter until resistance is felt FIG 5 7 1 5 This is the compression point Return the handle to its original position and then pull swiftly 7 1 6 Once the en...

Page 6: ...s 8 WATTAGE INFORMATION 8 1 Some appliances need a surge of energy when starting This is commonly known as a LAGGING Load 8 2 This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use 8 3 Electrical appliances and tools normally come with a label indicating voltage cycles Hz amperage amps and electrical power needed to run the app...

Page 7: ... plug and electrodes Replace spark plug Remove carbon from cylinder head note 1 Clean and adjust valve clear ance note 2 Clean and adjust carburetor note 2 Clean and replace carbon brushes Replace fuel lines Overhaul engine note 2 If and when needed 10 2 CLEANING AND ADJUSTING SPARK PLUG 10 2 1 If the spark plug is clogged with carbon please clean it using a plug cleaner or wire brush 10 2 2 Alway...

Page 8: ...orage is free from excessive water dust and humidity Please follow the table below Storage Time Recommended Mainten cance 0 1 Month No preparation required 1 2 Months Drain out original fuel in the fuel tank and replace with clean fuel 2 12 Months Drain out original fuel in the fuel tank and replace with clean fuel Empty fuel from the carburetor Empty fuel from the fuel sediment cup 12 Months Drai...

Page 9: ...is empty refill it CAUTION Do not overfill Check if the engine switch is in the OFF position Turn the engine switch to the ON position Ensure that the genera tor is not connected to an appliance If it is connected to an appliance turn off the power switch on the ap pliance and unplug it Test to see if the spark plug cap is loose If it is loose push the spark plug cap back tight Check the spark plu...

Page 10: ... specifically excluded from this guarantee Extended 24 Month Limited Warranty Casals takes pride in their product quality and therefore offer an extended 24 month limited warranty from the original date of purchase to offer the consumer peace of mind on their purchase Should defects due to faulty material or workmanship develop under normal domestic use within 24 months from the original date of p...

Page 11: ...HELPLINE 086 111 5006 ...

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