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INTRODUCTION

1

INTRODUCTION

The 

 Battery Isolator XR

 is a fully electronic ‘master/kill switch’ system designed specifically for race

car applications. This device contains no moving parts and the solid construction provides very high resistance
to shock, vibration, water and dirt. Using the latest MOSFET technology this Battery Isolator provides safe,
spark-free isolation of the vehicle’s battery and engine electrics.

Meets FiA safety regulations.

PRINCIPLE OF OPERATION

All race and rally master switches must perform two functions, (1) disconnect the battery from all electrical
circuits and (2) kill the engine. The Battery Isolator XR performs the battery disconnection function by breaking
the connection between the NEGATIVE battery terminal and CHASSIS/EARTH. The Battery Isolator XR performs
the engine kill function by outputting a signal which can be used to enable/disable ECUs or PDMs or used to
control an engine relay.

Alternator run-down protection is incorporated.

The  electronic  isolation  circuits  are  controlled  by  a  microprocessor  and  incorporate  various  safety  systems
including  over-temperature  and  over-current  monitoring.  The  microprocessor  also  monitors  the  kill
switches/buttons  for  instant  activation  while  eliminating  false  triggering.  The  unit  will  therefore  instantly
trigger into isolation mode when any of the kill buttons are struck or on detection of any break in switch wiring
circuits such as during an accident.

The Isolator also incorporates an LED which displays status as well as fault codes.

Battery Isolators

 are designed for 

SAFETY

 and 

RELIABILITY

.

Summary of Contents for Battery Isolator XR

Page 1: ...USER GUIDE AND INSTRUCTIONS JAN 2017...

Page 2: ...TCH CONNECTIONS PAGE 5 ENGINE KILL CONNECTION PAGE 6 FINAL CONNECTION PAGE 7 MULTILINGUAL WIRING DIAGRAMS PAGE 8 FAULT DIAGNOSIS PAGE 9 Unit 25 Mitchell Point Ensign Way Hamble Southampton SO31 4RF UN...

Page 3: ...e connection between the NEGATIVE battery terminal and CHASSIS EARTH The Battery Isolator XR performs the engine kill function by outputting a signal which can be used to enable disable ECUs or PDMs o...

Page 4: ...FF Battery negative switching current 600A cranking 2000A surge Engine signal kill current 12v 0 5A when ON switched to chassis earth when OFF Operating temperature 10 C 85 C Storage temperature 40 C...

Page 5: ...olators only The Battery Isolator must be removed if any electric welding is being carried out on the car When using a Battery Charger or an external starter booster battery then it is important to co...

Page 6: ...gh temperature sources The Battery Isolator should be mounted securely with unpainted screws bolts to provide good electrical contact with the chassis If mounting directly to a metal chassis is not po...

Page 7: ...witch is to be used with no external switch then the external circuit needs to be complete by joining the Grey and Blue wires together If any wire connection becomes broken due to fatigue or accident...

Page 8: ...ne Kill Signal Most OEM ECUs will not be able to accept this type of signal while most programmable Motorsport ECUs and PDMs will 6 BROWN BLUE WHITE Engine kill signal BLACK GREY TO ECU PDM It is also...

Page 9: ...and by keeping as short as possible will offer maximum weight saving of the complete installation Once this final step is complete please check all connections before switching on When fitting or remo...

Page 10: ...PULSANTE ES BOT N INTERNO DE ACTIVACI N DESACTIVACI N MADE IN UK GB Installation diagram IT Collegamenti per installazione ES Conexiones de instalaci n com N E G A T I V E B A T T E R Y MADE IN UK GB...

Page 11: ...close to a source of heat e g engine coolant pipes exhaust radiator fan etc 8 flashes Maximum current in NEGATIVE circuit exceeded Check for a short circuit from battery positive to chassis such as f...

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