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38VYX050/38VYX080 

GB - 12

Final installation checks

Installation/Servicing Tools

Changes in the product and components

In the case of an air conditioner using R410A, in order to prevent
any other refrigerant from being charged accidentally, service port

diameter of the outdoor unit control valve (3 way valve) has been
changed. (1/2 UNF 20 threads per inch)
• In order to increase the pressure resisting strength of the

refrigerant piping flare processing diameter and size of opposite
side of flare nuts has been changed. (for copper pipes with
nominal dimensions 1/2 and 5/8)

• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U,S.’s ARI specified rose

color (ARI color code: PMS 507).

• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose’s port

size.

Table: New tools for R410A

New tools for R410A

Applicable to R22 model

Changes

As pressure is high, it is impossible to measure by means of conventional

Gauge manifold

x

gauge.  In order to prevent any other refrigerant from being charged, each
port diameter is changed.

In order to increase pressure resisting strength,

Charge hose

x

hose materials and port size are changed (to 1/2 UNF 20 threads per
inch). When purchasing a charge hose, be sure to check the port size.

As pressure is high and gasification speed is fast, it is difficult

Electronic balance

o

to read the indicated value by means of charging cylinder, as air bubbles

for refrigerant charging

occur.

Torque wrench

 

x

The size of opposite sides of flare nuts have been increased.  Incidentally,

(nominal diam. 1/2, 5/8)

a common wrench is used for nominal diameters 1/4 and 3/8.

Flare tool

o

By increasing the clamp bar’s receiving hole, strength of spring in the tool

(clutch type)

has been improved.

Gauge for projection

-

-

adjustment

Used when flare is made with using conventional flare tool.

Connected to the conventional vacuum pump.  It is necessary to use an
adapter to prevent vacuum pump oil from flowing back to the charge hose.

Vacuum pump

o

The charge hose connecting part has two ports-one for conventional

adapter

refrigerant (7/16 UNF 20 threads per inch) and one for R410A.
If the vacuum pump oil (mineral) mixes with R410A a sludge may occur
and damage the equipment.

Gas leakage detector

x

Exclusive for HFC refrigerant.

Summary of Contents for XPOWER 38VYX050

Page 1: ...38VYX050 38VYX080 L L O Y D S R E G I S TER QUALIT Y A S S U R A N C E IS O 900 1 INSTALLATION MANUAL...

Page 2: ...refrigerant cylinders are pink R 410A refrigerant cylinders have a dip tube which allows liquid to flow out with the cylinder in a vertical position with the valve at the top R 410A systems should be...

Page 3: ...other than the specified refrigerant into the refrigeration cycle If air or any other gas is mixed in the refrigerant the gas pressure in the refrigeration cycle becomes abnormally high and it may cau...

Page 4: ...add refrigerant at installation site 1 from 20 m to 30 m 38VYX 050 Add 20 g of refrigerant for every meter of pipe beyond 20 m 2 from 20 m to 50 m 38VYX 080 Add 40 g of refrigerant for every meter of...

Page 5: ...round the outdoor unit A place where the operation noise and discharged air are not given to your neighbors A place that is not exposed to a strong wind A place that does not block a passage When the...

Page 6: ...your fingers Then fix the nut with a spanner and tighten it with torque wrench as shown in the figure As shown in the figure use two spanners to unscrew or tighten the valve flare nut at gas side If u...

Page 7: ...e lower than the height of the outdoor unit The height of the obstacle should be lower than the height of the outdoor unit 150 or more 300 or more 300 or more 300 or more 200 or more 150 or more 500 o...

Page 8: ...or more Open the upper side and both right and left sides The height of obstacle at both front and rear side should be lower than the height of the outdoor unit Serial installation at front and rear...

Page 9: ...nd also seal the screws securely with silicone material etc so that water does not drop down Some conditions may cause dewing or dripping of water Drain nipple Table VI Optional Installation Parts loc...

Page 10: ...ed valve Gas side a little to check the air passes through 2 Tighten the flare nut again Execute vacuuming until the compound pressure gauge indicates 101kPa 76cmHg 1 Close handle Low completely Turn...

Page 11: ...g disconnect electrical connections before refrigerant connections IMPORTANT Make ground connection prior to any other electrical connections Power cable and connecting cable The installation fuse 25A...

Page 12: ...ashing Discharge temp error hot gas is too high Off EEPROM error On Communication error between IPDU No abnormal stop G Tr short circuit protection Detect circuit error Current sensor error Comp lock...

Page 13: ...other refrigerant from being charged each port diameter is changed In order to increase pressure resisting strength Charge hose x hose materials and port size are changed to 1 2 UNF 20 threads per in...

Page 14: ...050 080 Via R Sanzio 9 20058 Villasanta MI Italy Tel 039 3636 1 The manufacturer reserves the right to change any product specifications without notice November 2003 Supersedes July 2003 Printed in J...

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