Carrier WPG4 Owner'S Information Manual Download Page 9

PGD4, PGS4, WPG4: Owner’s Information Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

9

Regular Dealer Maintenance (Also refer to 

Table 2

)

In addition to the type of routine maintenance you might be willing to

perform, your unit should be inspected regularly by a properly trained

service technician. An inspection (preferably each year) should include

the following:

1. Inspection of all flue product passages-including the burners, heat

exchanger, and flue collector box, Mare sure the burner flames are

blue in color and in proper adjustment. Refer to 

Fig. 10

 for burner

flame.

2. Inspection  of  all  combustion-and  ventilation-air  passages  and

openings.

3. Close inspection of all gas pipes leading to and inside of your unit.
4. Inspection  and,  if  required,  cleaning  of  the  outdoor  and  indoor

coils.

5. Inspection and, if required, cleaning of the indoor coil condensate

drain pan.

C99021

Fig. 10 – Monoport Burner

6. Inspection and cleaning of blower wheel housing and motor.
7. Inspection  of  all  supply-air  and  return-air  ducts  for  leaks,

obstructions, and insulation integrity. Any problems found should

be resolved at this time.

8. Inspection of the unit base to ensure that no cracks, gaps, etc., exist

which may cause a hazardous condition.

9. Inspection of the unit casing for signs of deterioration.
10. Inspection of all electrical wiring and components to assure proper

connection.

11. Inspection  for  leaks  in  the  refrigerant  circuit.  Pressure  check  to

determine appropriate refrigerant charge.

12. Operational  check  of  the  unit  to  determine  working  conditions.

Repair or adjustment should be made at this time.

Your  servicing  dealer  may  offer  an  economical  service  contract  that

covers seasonal inspections. Ask for further details.
Complete  service  instructions  can  be  found  in  the  unit  Installation,

Start-up and Service Instructions.

Warranty Certificate

Your unit has a limited warranty. Be sure to read the warranty carefully

to determine the coverage for your unit.

Before you call for service...

...check for several easily-solved problems.

If insufficient heating or cooling is suspected:

(   ) Check for sufficient airflow. Check the air filter for dirt. Check for

blocked  return-air  or  supply-air  grilles.  Be  sure  they  are  open  and

unobstructed. If these checks do not reveal the cause, call your servicing

dealer.

If your unit is not operating at all, check the following list for easy

solutions:

(    ) Check to be sure that your thermostat temperature selector is set

below  the  indoor  temperature  during  the  cooling  season  or  above  the

indoor temperature during heating season. Be sure the SYSTEM switch

or MODE control is in the COOL or HEAT position and not in the OFF

position.
(      )  If  your  unit  still  fails  to  operate,  call  your  servicing  dealer  for

troubleshooting  and  repairs.  Specify  the  model  and  serial  numbers  of

your  unit.  (Record  them  in  this  manual  in  the space provided.)  If  the

dealer  knows  exactly  which  unit  you  have,  he  may  be  able  to  offer

suggestions  over  the  phone,  or  save  valuable  time  through

knowledgeable preparation for the service call.

In Case of Trouble

If  you  perform  the  steps  above  and  unit  performance  is  still

unsatisfactory, shut off the unit and call your dealer.

CAUTION

!

BURN HAZARD

Failure  to  follow  this  caution  may  result  in  personal  injury.

Components in heating section may be hot after unit has been started

up.  When  observing  flame,  be  careful  not  to  get  close  to  or  touch

heating components.

MANIFOLD

BURNER

BURNER FLAME

Summary of Contents for WPG4

Page 1: ...er and Gas Furnace System With R 410A Refrigerant 2 5 Nominal Tons Sizes 24 60 Technician Name Phone Number Address Company Name Date Installed NOTE TO EQUIPMENT OWNER For your convience please record the model and serial numbers of your new equipment in the spaces provided This information along with the installation data and dealer contact information will be helpful should your system require m...

Page 2: ...ning product is used in or around the home or business that the dwelling be equipped with a CO Alarm s The Consumer Product Safety Commission recommends the use of CO Alarm s The CO Alarm s must be installed operated and maintained according to the CO Alarm manufacturer s instructions For more information about Carbon Monoxide local laws or to purchase a CO Alarm please visit the following website...

Page 3: ...light within 5 seconds the ignition module will go into a Retry Mode after a period of approximately 22 seconds following the 5 second ignition period If the burners do not light within 15 minutes of the initial call for heat there is a lockout 11 Set the temperature selector on room thermostat to desired setting WARNING FIRE EXPLOSION ELECTRICAL SHOCK HAZARD Failure to follow this warning could r...

Page 4: ...thermostat and it maintains the indoor temperature at the level you select Most thermostats of heating and cooling systems have 3 controls a temperature control selector a FAN control and a SYSTEM or MODE control Refer to your thermostat owner s manual for more information To better protect your investment and to eliminate unnecessary service calls familiarize yourself with the following facts Coo...

Page 5: ...erves the right to change at any time specifications and designs without notice and without obligations 5 A07662 Fig 4 To Start Unit Gas Heat 55 STEP 1 STEP 2 CL O S E STEP 3 OFF ON MAIN STEP 4 STEP 7 OFF ON MAIN STEP 8 STEP 5 72 STEP 10 STEP 6 STEP 9 O P E N ...

Page 6: ...at any time specifications and designs without notice and without obligations 6 A07663 Fig 5 To Shut off Unit Gas Heat A09194 Fig 6 To Start Unit Electric Cooling 55 STEP 1 STEP 2 CL O S E STEP 3 OFF ON MAIN STEP 4 STEP 6 STEP 5 90 STEP 1 STEP 2 CL O S E 72 STEP 4 5 OFF ON MAIN STEP 3 ...

Page 7: ...zes supplied with accessory filter rack Replacing or inspecting filters in units with economizers Small Chassis See Fig 8 1 Remove return air duct cover at rear of unit using a 5 16 in nut driver 2 Remove the filter s by pulling it out and through the unit duct opening If filter is dirty replace both filters with new ones When installing the new filters note the direction of the airflow arrows on ...

Page 8: ...els After performing any maintenance or service on the unit be sure all panels are fastened securely in place to prevent rain from entering unit cabinet and to prevent disruption of the correct unit airflow pattern Combustion Area and Vent System For proper and safe operation the unit needs air for combustion and ventilation The air openings on the unit the air openings to the area in which the un...

Page 9: ...e made at this time Your servicing dealer may offer an economical service contract that covers seasonal inspections Ask for further details Complete service instructions can be found in the unit Installation Start up and Service Instructions Warranty Certificate Your unit has a limited warranty Be sure to read the warranty carefully to determine the coverage for your unit Before you call for servi...

Page 10: ...ent as needed to ensure proper function Repair or replace damaged or overheated components and wiring X Inspect temperature and pressure safety controls for damage X Inspect and clean if necessary burners and heat exchanger X Inspect and clean if necessary combustion air openings and vent hood X Check gas piping and shutoff valve for leaks X Check refrigerant system subcooling and or superheat sys...

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