background image

b. Start furnace and let operate for 3 minutes.

c. Measure time (in sec) for gas meter test dial to complete 1

revolution.

d. Refer to Table 8 for cu ft of gas per hr.

e. Multiply gas rate (cu ft/hr) X heating value (Btu/cu ft)

using

natural

gas

heating

value

from

local

gas

utility/supplier.

EXAMPLE: (0—2000 ft altitude)
Furnace input from rating plate is 110,000
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1050 Btu/cu ft Time for 1 revolution
of 2-cu ft dial = 70 sec
Gas rate = 103 cu ft/hr (from Table 8)
Btu heating input = 103 X 1050 = 108,150 Btuh
In this example, the orifice size and manifold pressure
adjustment is within

±

2 percent of the furnace input rate.

2. Set temperature rise.

Furnace must operate within range of temperature rise speci-
fied on the furnace rating plate. Determine the air temperature
rise as follows.

a. Place duct thermometers in return and supply ducts as near

furnace as possible. Be sure thermometers do not "see" heat
exchangers so that radiant heat will not affect thermometer
readings. This is particularly important with straight-run
ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine tem-
perature rise.

Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input

(Continued)

(Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

Only

575

43

2.7

43

2.8

43

2.9

43

3.0

43

3.1

600

43

2.5

43

2.6

43

2.7

43

2.7

43

2.8

9001

625

43

2.3

43

2.4

43

2.4

43

2.5

43

2.6

650

43

2.1

43

2.2

43

2.3

43

2.3

43

2.4

to

675

48

3.7

43

2.0

43

2.1

43

2.2

43

2.2

700

48

3.4

48

3.6

48

3.7

43

2.0

43

2.1

10,000

725

49

3.8

48

3.3

48

3.4

48

3.5

48

3.6

750

49

3.5

49

3.6

49

3.8

48

3.3

48

3.4

775

49

3.3

49

3.4

49

3.5

49

3.6

49

3.7

* Orifice sizes shown in BOLD are factory installed.

Table 7—Altitude Derate Multiplier for U.S.A.

ALTITUDE

(FT)

% OF

DERATE

DERATE MULTIPLIER

FACTOR FOR U.S.A.*

0—2000

0

1.00

2001—3000

8—12

0.90

3001—4000

12—16

0.86

4001—5000

16—20

0.82

5001—6000

20—24

0.78

6001—7000

24—28

0.74

7001—8000

28—32

0.70

8001—9000

32—36

0.66

9001—10,000

36—40

0.62

* Derate multiplier factor is based on midpoint altitude for altitude range.

Table 8—Gas Rate (Cu Ft/Hr)

SECONDS

FOR 1

REVOLUTION

SIZE OF

TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF

TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10
11
12
13
14

360
327
300
277
257

720
655
600
555
514

1800
1636
1500
1385
1286

50
51
52
53
54

72
71
69
68
67

144
141
138
136
133

360
355
346
340
333

15
16
17
18
19

240
225
212
200
189

480
450
424
400
379

1200
1125
1059

100
947

55
56
57
58
59

65
64
63
62
61

131
129
126
124
122

327
321
316
310
305

20
21
22
23
24

180
171
164
157
150

360
343
327
313
300

900
857
818
783
750

60
62
64
66
68

60
58
56
54
53

120
116
112
109
106

300
290
281
273
265

25
26
27
28
29

144
138
133
129
124

288
277
267
257
248

720
692
667
643
621

70
72
74
76
78

51
50
48
47
46

103
100

97
95
92

257
250
243
237
231

30
31
32
33
34

120
116
113
109
106

240
232
225
218
212

600
581
563
545
529

80
82
84
86
88

45
44
43
42
41

90
88
86
84
82

225
220
214
209
205

35
36
37
38
39

103
100

97
95
92

206
200
195
189
185

514
500
486
474
462

90
92
94
96
98

40
39
38
38
37

80
78
76
75
74

200
196
192
188
184

40
41
42
43
44

90
88
86
84
82

180
176
172
167
164

450
439
429
419
409

100
102
104
106
108

36
35
35
34
33

72
71
69
68
67

180
178
173
170
167

45
46
47
48
49

80
78
76
75
73

160
157
153
150
147

400
391
383
375
367

110
112
116
120

33
32
31
30

65
64
62
60

164
161
155
150

19

Summary of Contents for WEATHERMAKER 8000 58WAV

Page 1: ...h the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Warm Air Heating and Air Conditioning Systems NFPA 90B ANSI NFPA 90B In Canada refer to CAN CGA B149 1 and 2 M95 National Standard of Canada Natural Gas and Propane Installa...

Page 2: ...iners before touching ungrounded objects 7 An ESD service kit available from commercial sources may also be used to prevent ESD damage Table 1 Dimensions In UNIT SIZE A D E VENT CONN SHIP WT LB 045 08 14 3 16 12 9 16 12 11 16 4 119 045 12 14 3 16 12 9 16 12 11 16 4 121 070 08 14 3 16 12 9 16 12 11 16 4 126 070 12 14 3 16 12 9 16 12 11 16 4 129 091 14 17 1 2 15 7 8 16 4 147 091 16 21 19 3 8 19 1 2 ...

Page 3: ...use premature component failure Improper installation adjustment alteration service mainte nance or use can cause carbon monoxide poisoning explo sion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qualified installer service agency local gas supplier or your distribu tor or branch for information or assistance The qualified installer or agen...

Page 4: ...must be installed so that burners and ignition sources are located a minimum of 18 in above floor The furnace must be located or protected to avoid physical damage by vehicles When furnace is installed in a public garage airplane hangar or other building having a hazardous atmosphere unit must be installed in accordance with requirements of National Fire Protection Association Inc Step 2 Air For C...

Page 5: ...e structure requires 1 of the following methods a If combustion air is taken from outdoors through 2 vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh of total input for all equipment within the confined space See Fig 4 and Table 2 b If combustion air is taken from outdoors through 2 hori zontal ducts the openings and ducts MUST have at least 1 sq in of fr...

Page 6: ...or other accessories All accesso ries MUST be connected external to furnace main casing Step 4 Return Air Connections Never connect return air ducts to the back of the furnace A failure to follow this warning can cause a fire personal injury or death The return air duct must be connected to bottom sides left or right or a combination of bottom and side s of main furnace casing as shown in Fig 1 By...

Page 7: ...e used to connect to the furnace and the meter If a flexible connector is required or allowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing Use the proper length of pipes to avoid stress on the gas control manifold Failure to follow this warning can result in a gas leak causing fire explosion persona...

Page 8: ...rical Connections 115 V WIRING Refer to the unit rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation Do not connect aluminum wire between disconnect switch and furnace Use only copper wire Make all electrical connections in accordance with the National Electrical Code NEC ANSI NFPA 70 1999 and local codes or ordinances that...

Page 9: ...er installation Table 5 Electrical Data UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMUM FUSE OR CKT BKR AMPS Maximum Minimum 045 08 115 60 1 127 104 6 0 14 47 15 045 12 115 60 1 127 104 8 3 14 34 15 070 08 115 60 1 127 104 5 9 14 47 15 070 12 115 60 1 127 104 8 7 14 32 15 091 14 115 60 1 127 104 9 0 14 31 15 091 16 115 60 1 127...

Page 10: ... 5 8 and 10 DEHUMIDIFY 24 VAC COMM HUMIDIFY N A OUTDOOR SENSOR CONNECTION Y Y2 OUTDOOR SENSOR Y2 Y1 R Y Y2 Fig 10 Single Stage Furnace with 1 Speed Air Conditioner A99435 HUMIDIFIER 24VAC COM O W2 W W1 Y1 W2 G R THERMIDISTAT FURNACE CONTROL 1 SPEED AIR CONDITIONER W G C Y C DHUM DHUM HUM HUM B S1 S2 R Y1 N A HEAT STAGE 1 COOL STAGE 1 N A FAN 24 VAC HOT See notes 5 7 and 10 DEHUMIDIFY 24 VAC COMM H...

Page 11: ...d 10 DEHUMIDIFY 24 VAC COMM HUMIDIFY N A OUTDOOR SENSOR CONNECTION Y Y2 OUTDOOR SENSOR Y2 O Y Y2 R W2 W3 FURNACE CONTROL Fig 12 Single Stage Furnace with 1 Speed Heat Pump Dual Fuel A99437 HUMIDIFIER 24VAC COM O W2 W W1 Y1 W2 G R THERMIDISTAT 1 SPEED HEAT PUMP W G C C DHUM DHUM HUM HUM B S1 S2 R Y1 N A HEAT STAGE 2 FURNACE HEAT COOL STAGE 1 COMPRESSOR RVS COOLING FAN 24 VAC HOT See notes 1 4 6 7 9...

Page 12: ...and burner bracket screw Using the schematic diagram shown in Fig 16 follow the sequence of operation through the different modes Read and follow the wiring diagram very carefully NOTE If there is a power interruption and any thermostat call the control initiates a 90 sec blower only on period before starting another cycle Notes 1 Heat pump must have a high pressure switch for dual fuel applicatio...

Page 13: ...set for a 135 sec blower off delay h Post purge The inducer motor remains energized 5 sec after the burners are extinguished If jumper is across PL 7 6 and PL 7 9 the post purge period is 15 sec 2 Cooling mode a Single Speed Outdoor Unit See Figures 9 10 and 12 The thermostat closes the R to G and Y circuits The R Y Y2 circuit starts the outdoor unit and the R to G and Y Y2 circuits start the furn...

Page 14: ... 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 J1 BLOWER OFF DELAY JUMPER SELECT YEL OL START GRN BLK WHT WHT COM BLK GRN BLK WHT WHT 2 1 PL2 BLWM CAP 1 SPARE 1 SPARE 2 EAC 1 PR1 L1 COOL SEC 2 SEC 1 EAC 2 225 180 135 90 PL1 L2 HEAT GRN BRN BRN RED LO WHT COM YEL BLU MED LO 1 2 PL5 COM PL1 G DHUM BLK HI MED HI 3 PL3 115VAC PR1 TRAN 24VAC 1 2 FRS1 FRS2 LGPS PL7 PRS FSE NOTE 5 GV 8 9 6 5 2 3 7 4 1 IDM NOT USED DS...

Page 15: ...tarily turn off the FAN switch or pushbut ton on the room thermostat for 1 3 sec after the blower is operating The control will shift the blower speed from factory setting of FAN to HEAT speed Momentarily turning off the FAN switch again at the thermostat will shift the continuous blower speed selection from HEAT to COOL Repeating the procedure will cause the control to shift from COOL to FAN spee...

Page 16: ... manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 17 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in to increase manifold pressure NOTE This furnace has been approved for a manifold pressure of 3 2 in wc to 3 8 in wc when installed at altitudes up to 2000 ft For altitudes above 2000 ft the manifold pressure can be adju...

Page 17: ...43 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6 43 2 7 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifo...

Page 18: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3 875 48 3 5 48 3 6 48 3 8 43 2 1 43 2 1 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Man...

Page 19: ... 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1 43 2 2 43 2 2 700 48 3 4 48 3 6 48 3 7 43 2 0 43 2 1 10 000 725 49 3 8 48 3 3 48 3 4 48 3 5 48 3 6 750 49 3 5 49 3 6 49 3 8 48 3 3 48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed Table 7 Altitude Derate Multiplier for U S A ALTITUDE FT OF DERATE DERATE MULTIPLIER FACTOR FOR ...

Page 20: ...he Start Up Procedures section as part of normal operation 1 Check primary limit control This control shuts off the combustion control system and energizes the circulating air blower motor if the furnace overheats The preferred method of checking the limit control is to gradually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit h...

Page 21: ... heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires ...

Page 22: ...nada ____________ Local Codes ____________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise Adjusted ____________ Thermostat Anticipator Setting Adjusted or ____________ Thermostat Cycle Rate 3 cycles per Hr CHECK SAFETY CONTROLS OPERATIO...

Page 23: ...23 ...

Page 24: ...rvice Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2000 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58wav9si Manufacturer reserves the ri...

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