background image

When the R to G and Y1 circuit open, the furnace blower
continues operating on FAN speed for an additional 90 sec.
To set the cooling off-delay to 3 sec instead of 90, connect
a jumper between the Y1 and DHUM thermostat connects
on the furnace control.

c. Two-Speed Outdoor Unit with Thermidistat-See Figure 11

and 13.

The dehumidification output, DHUM, on the Thermidistat
should be connected to the furnace control thermostat
terminal DHUM. When there is a dehumidify demand, the
DHUM input is activated, which means 24 vac signal is
removed from the DHUM input terminal. In other words,
the DHUM input logic is reversed. The DHUM input is
turned ON when no dehumidify demand exists and is
turned OFF when demand exists. Once 24 vac is detected
by the furnace control on the DHUM input, the control
operates in Thermidistat mode.

The thermostat closes the R to G and Y1 circuits for low
cooling and the R to G, Y1 and Y/Y2 circuits for high
cooling. The R to Y1 circuit starts the outdoor unit on low
cooling and the R to G and Y1 circuits start the furnace
blower on FAN speed. The R to Y1 and Y2 circuits start the
outdoor unit on high cooling and the R to G, Y1 and Y2
circuits start the furnace blower in COOL speed. If the R to
Y2 circuit opens with the R to G and Y1 circuits still
closed, the outdoor unit will drop to low cooling and the
furnace control will drop the blower speed to FAN. When
the thermostat is satisfied, the R to G and Y1 circuits are
opened. The outdoor unit stops. When there is a dehu-
midify demand, the cooling blower off-delay is decreased
from 90 to 3 sec.

In Two-Speed Cooling with only the R to G and Y1 circuits
closed and there is a demand for dehumidification, the
furnace control blower will remain at FAN speed. In high
cooling with a demand for dehumidification, the furnace
control will drop the blower speed from COOL to HEAT
for a maximum of 10 minutes before reverting back to
COOL speed. If there is still a demand for dehumidification
after 20 minutes, the control will drop the blower speed
back to HEAT speed. This alternating 10-minute cycle will
continue as long as there is a call for cooling. If the DHUM
input is low for more than 48 hours, the control reverts back
to non-Thermidistat operation.

3. Continuous blower mode

NOTE:

EAC-1 terminal is energized with 115v whenever blower

operates.

When the R-G circuit is made, the blower motor operates on
FAN speed. During a call for heat, the blower stops, allowing
the furnace heat exchangers to heat up more quickly, then
restarts at the end of the 45-sec blower on delay period at
HEAT speed. If jumper is across PL7-6 AND PL7-9, the
blower on delay is 66 sec.

The blower reverts back to FAN speed after the heating
blower OFF delay is completed.

When the thermostat "calls for cooling," the blower operates
on COOL speed. When the thermostat is satisfied, the blower
operates an additional 90 sec before reverting back to con-
tinuous operation on FAN speed.

4. Continuous blower speed selection from thermostat

To select different continuous blower speeds from the room
thermostat, momemtarily turn off the FAN switch or pushbut-
ton on the room thermostat for 1-3 sec after the blower is
operating. The control will shift the blower speed from factory

setting of FAN to HEAT speed. Momentarily turning off the
FAN switch again at the thermostat will shift the continuous
blower speed selection from HEAT to COOL. Repeating the
procedure will cause the control to shift from COOL to FAN
speed. The selection can be changed as many times as desired
and is stored in the memory to be automatically used follow-
ing a power interruption.

5. Heat pump mode

When installed with a heat pump, the furnace control auto-
matically changes the timing sequence to avoid long blower
off time during demand defrost cycles. When the W-Y1,
W-Y/Y2, W-Y1-G, or W-Y/Y2-G thermostat inputs are re-
ceived at the same time, the control changes the blower to
HEAT speed or starts the blower if it was off, and begins a
heating cycle. The blower remains on until the end of the
prepurge period, then shuts off until the end of the ignition
warm-up and trial for ignition periods (a total of 24 sec). The
blower then comes back on at HEAT speed.

When the W input signal disappears, the control begins the
normal inducer post-purge period and the blower changes to
COOL speed after a 1-sec delay. If the W-Y/Y2-G or W-Y1-G
signals disappear at the same time, the blower remains on for
the selected heating blower off delay period and the inducer
goes through its normal post-purge period. If the W-Y1 or
W-Y/Y2 inputs should disappear, leaving the G signal input,
the blower remains on at HEAT speed for the selected blower
off-delay period and the inducer remains on for the normal
post-purge period. After the blower off-delay is completed the
control switches the blower to FAN speed.

Anytime the control senses false flame, the control locks out
of the heating mode. This occurs because the control cannot
sense the W input due to the false flame signal, and as a result,
sees only the Y/Y2 and/or Y1 input and goes into cooling
mode, blower off delay. All other control functions remain in
standard format.

NOTE:

EAC-1 terminal is energized whenever blower operates.

HUM terminal is only energized when gas valve is energized

START-UP PROCEDURES

1. Purge gas lines—After all connections have been made, purge

the lines and check for leaks.

Never purge a line into a combustion chamber. Never use
matches, candles, flame, or other sources of ignition for the
purpose of checking leakage. Use a soap-and-water solution
to check for leakage. Failure to follow this warning can cause
fire, explosion, personal injury, or death.

2. Component test—The furnace control board allows all com-

ponents, except gas valve, to be run for a short period of time.

This feature helps diagnose a system problem in case of a
component failure. To initiate component test procedure, short
(jumper) the TEST 3/16-in. quick connect terminal on control
(behind the Y/Y2 terminal) and the C

OM

-24V terminal on

furnace thermostat connection block for approximately 2 sec.
(See Fig. 15.)

NOTE:

Component test feature will not operate if any thermostat

signal is present at control board.

Component test sequence is as follows.

a. Momentarily jumper TEST and C

OM

-24V terminals until

LED goes off.

b. LED will display previous status code 4 times.

15

Summary of Contents for WEATHERMAKER 8000 58WAV

Page 1: ...h the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Warm Air Heating and Air Conditioning Systems NFPA 90B ANSI NFPA 90B In Canada refer to CAN CGA B149 1 and 2 M95 National Standard of Canada Natural Gas and Propane Installa...

Page 2: ...iners before touching ungrounded objects 7 An ESD service kit available from commercial sources may also be used to prevent ESD damage Table 1 Dimensions In UNIT SIZE A D E VENT CONN SHIP WT LB 045 08 14 3 16 12 9 16 12 11 16 4 119 045 12 14 3 16 12 9 16 12 11 16 4 121 070 08 14 3 16 12 9 16 12 11 16 4 126 070 12 14 3 16 12 9 16 12 11 16 4 129 091 14 17 1 2 15 7 8 16 4 147 091 16 21 19 3 8 19 1 2 ...

Page 3: ...use premature component failure Improper installation adjustment alteration service mainte nance or use can cause carbon monoxide poisoning explo sion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qualified installer service agency local gas supplier or your distribu tor or branch for information or assistance The qualified installer or agen...

Page 4: ...must be installed so that burners and ignition sources are located a minimum of 18 in above floor The furnace must be located or protected to avoid physical damage by vehicles When furnace is installed in a public garage airplane hangar or other building having a hazardous atmosphere unit must be installed in accordance with requirements of National Fire Protection Association Inc Step 2 Air For C...

Page 5: ...e structure requires 1 of the following methods a If combustion air is taken from outdoors through 2 vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh of total input for all equipment within the confined space See Fig 4 and Table 2 b If combustion air is taken from outdoors through 2 hori zontal ducts the openings and ducts MUST have at least 1 sq in of fr...

Page 6: ...or other accessories All accesso ries MUST be connected external to furnace main casing Step 4 Return Air Connections Never connect return air ducts to the back of the furnace A failure to follow this warning can cause a fire personal injury or death The return air duct must be connected to bottom sides left or right or a combination of bottom and side s of main furnace casing as shown in Fig 1 By...

Page 7: ...e used to connect to the furnace and the meter If a flexible connector is required or allowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing Use the proper length of pipes to avoid stress on the gas control manifold Failure to follow this warning can result in a gas leak causing fire explosion persona...

Page 8: ...rical Connections 115 V WIRING Refer to the unit rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation Do not connect aluminum wire between disconnect switch and furnace Use only copper wire Make all electrical connections in accordance with the National Electrical Code NEC ANSI NFPA 70 1999 and local codes or ordinances that...

Page 9: ...er installation Table 5 Electrical Data UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMUM FUSE OR CKT BKR AMPS Maximum Minimum 045 08 115 60 1 127 104 6 0 14 47 15 045 12 115 60 1 127 104 8 3 14 34 15 070 08 115 60 1 127 104 5 9 14 47 15 070 12 115 60 1 127 104 8 7 14 32 15 091 14 115 60 1 127 104 9 0 14 31 15 091 16 115 60 1 127...

Page 10: ... 5 8 and 10 DEHUMIDIFY 24 VAC COMM HUMIDIFY N A OUTDOOR SENSOR CONNECTION Y Y2 OUTDOOR SENSOR Y2 Y1 R Y Y2 Fig 10 Single Stage Furnace with 1 Speed Air Conditioner A99435 HUMIDIFIER 24VAC COM O W2 W W1 Y1 W2 G R THERMIDISTAT FURNACE CONTROL 1 SPEED AIR CONDITIONER W G C Y C DHUM DHUM HUM HUM B S1 S2 R Y1 N A HEAT STAGE 1 COOL STAGE 1 N A FAN 24 VAC HOT See notes 5 7 and 10 DEHUMIDIFY 24 VAC COMM H...

Page 11: ...d 10 DEHUMIDIFY 24 VAC COMM HUMIDIFY N A OUTDOOR SENSOR CONNECTION Y Y2 OUTDOOR SENSOR Y2 O Y Y2 R W2 W3 FURNACE CONTROL Fig 12 Single Stage Furnace with 1 Speed Heat Pump Dual Fuel A99437 HUMIDIFIER 24VAC COM O W2 W W1 Y1 W2 G R THERMIDISTAT 1 SPEED HEAT PUMP W G C C DHUM DHUM HUM HUM B S1 S2 R Y1 N A HEAT STAGE 2 FURNACE HEAT COOL STAGE 1 COMPRESSOR RVS COOLING FAN 24 VAC HOT See notes 1 4 6 7 9...

Page 12: ...and burner bracket screw Using the schematic diagram shown in Fig 16 follow the sequence of operation through the different modes Read and follow the wiring diagram very carefully NOTE If there is a power interruption and any thermostat call the control initiates a 90 sec blower only on period before starting another cycle Notes 1 Heat pump must have a high pressure switch for dual fuel applicatio...

Page 13: ...set for a 135 sec blower off delay h Post purge The inducer motor remains energized 5 sec after the burners are extinguished If jumper is across PL 7 6 and PL 7 9 the post purge period is 15 sec 2 Cooling mode a Single Speed Outdoor Unit See Figures 9 10 and 12 The thermostat closes the R to G and Y circuits The R Y Y2 circuit starts the outdoor unit and the R to G and Y Y2 circuits start the furn...

Page 14: ... 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 J1 BLOWER OFF DELAY JUMPER SELECT YEL OL START GRN BLK WHT WHT COM BLK GRN BLK WHT WHT 2 1 PL2 BLWM CAP 1 SPARE 1 SPARE 2 EAC 1 PR1 L1 COOL SEC 2 SEC 1 EAC 2 225 180 135 90 PL1 L2 HEAT GRN BRN BRN RED LO WHT COM YEL BLU MED LO 1 2 PL5 COM PL1 G DHUM BLK HI MED HI 3 PL3 115VAC PR1 TRAN 24VAC 1 2 FRS1 FRS2 LGPS PL7 PRS FSE NOTE 5 GV 8 9 6 5 2 3 7 4 1 IDM NOT USED DS...

Page 15: ...tarily turn off the FAN switch or pushbut ton on the room thermostat for 1 3 sec after the blower is operating The control will shift the blower speed from factory setting of FAN to HEAT speed Momentarily turning off the FAN switch again at the thermostat will shift the continuous blower speed selection from HEAT to COOL Repeating the procedure will cause the control to shift from COOL to FAN spee...

Page 16: ... manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 17 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in to increase manifold pressure NOTE This furnace has been approved for a manifold pressure of 3 2 in wc to 3 8 in wc when installed at altitudes up to 2000 ft For altitudes above 2000 ft the manifold pressure can be adju...

Page 17: ...43 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6 43 2 7 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifo...

Page 18: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3 875 48 3 5 48 3 6 48 3 8 43 2 1 43 2 1 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Man...

Page 19: ... 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1 43 2 2 43 2 2 700 48 3 4 48 3 6 48 3 7 43 2 0 43 2 1 10 000 725 49 3 8 48 3 3 48 3 4 48 3 5 48 3 6 750 49 3 5 49 3 6 49 3 8 48 3 3 48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed Table 7 Altitude Derate Multiplier for U S A ALTITUDE FT OF DERATE DERATE MULTIPLIER FACTOR FOR ...

Page 20: ...he Start Up Procedures section as part of normal operation 1 Check primary limit control This control shuts off the combustion control system and energizes the circulating air blower motor if the furnace overheats The preferred method of checking the limit control is to gradually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit h...

Page 21: ... heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires ...

Page 22: ...nada ____________ Local Codes ____________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise Adjusted ____________ Thermostat Anticipator Setting Adjusted or ____________ Thermostat Cycle Rate 3 cycles per Hr CHECK SAFETY CONTROLS OPERATIO...

Page 23: ...23 ...

Page 24: ...rvice Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2000 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58wav9si Manufacturer reserves the ri...

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