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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53500271-01

Printed in U.S.A.

Form 50A-18SI

Pg 1 

11-21

Replaces: 50A-17SI

Installation Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS   . . . . . . . . . . . . . . . . . . . 1
Location  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ductwork  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Acoustic Insulation  . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 1 — Provide Unit Support 

 . . . . . . . . . . . . . . . . . 3

• ROOF CURB

• ALTERNATE UNIT SUPPORT

Step 2 — Rig and Place Unit 

 . . . . . . . . . . . . . . . . . . . 3

• POSITIONING

• ROOF MOUNT

Step 3 — Field Fabricate Ductwork 

. . . . . . . . . . . . . . 3

Step 4 — Make Unit Duct Connections 

. . . . . . . . . . . 3

• 50A2,A3,A6,A7 UNITS

• 50A4,A5,A8,A9 UNITS

Step 5 — Trap Condensate Drain 

 . . . . . . . . . . . . . . 22

Step 6 — Make Electrical Connections 

. . . . . . . . . . 22

• POWER WIRING

• FIELD POWER SUPPLY

• FIELD CONTROL WIRING

Step 7 — Make Outdoor-Air Inlet Adjustments 

 . . . 26

• ECONOMIZER AND MIXED OUTDOOR AIR DAMPER

Step 8 — Position Power Exhaust/Barometric Relief 

Damper Hood   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

• VAV DUCT PRESSURE TRANSDUCER

• BUILDING PRESSURE TRANSDUCER

Step 10 — Install All Accessories/Options 

. . . . . . . 30

• FIELD-FABRICATED WIND BAFFLES

Step 11 — Perform Field Modifications 

 . . . . . . . . . 32

• DUCTWORK

BACnet Communication Option Wiring   . . . . . . . . . 32

• WIRING THE UPC OPEN CONTROLLER TO THE MS/

TP NETWORK

• MS/TP WIRING RECOMMENDATIONS

Using ZS Sensor or an Equipment Touch   . . . . . . . 35

SAFETY CONSIDERATIONS

Installation  and  servicing  of  air-conditioning  equipment  can  be

hazardous due to system pressure and electrical components. Only

trained and qualified  service personnel should install, repair,  or

service air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of

cleaning coils and filters and replacing filters. All other operations

should be performed by trained service personnel. When working

on  air-conditioning  equipment,  observe  precautions  in  the

literature,  tags  and labels  attached  to  the  unit, and  other  safety

precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use

quenching cloth for unbrazing operations. Have fire extinguisher

available for all brazing operations.

It is important to recognize safety information. This is the safety-

alert symbol 

. When you see this symbol on the unit and in

instructions  or  manuals,  be  alert  to  the  potential  for  personal

injury.

Understand the signal words DANGER, WARNING, CAUTION,

and NOTE. These words are used with the safety-alert symbol.

DANGER identifies the most serious hazards which 

will

 result in

severe  personal  injury  or  death.  WARNING  signifies  hazards

which 

could

 result in personal injury or death. CAUTION is used

to identify unsafe practices, which 

may

 result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which 

will

 result in enhanced installation, reliability,

or operation.

WARNING

Before performing service or maintenance operations on unit,

turn  off  main  power  switch  to  unit.  Electrical  shock  could

cause personal injury.

WARNING

1. Improper  installation,  adjustment,  alteration,  service,  or

maintenance can cause property damage, personal injury,

or loss of  life.  Refer to  the User’s Information  Manual

provided with this unit for more details.

2. Do not store or use gasoline or other flammable vapors

and liquids in the vicinity of this or any other appliance.

WARNING

DO NOT USE TORCH to remove any component. System

contains oil and refrigerant under pressure.

To remove a component, wear protective gloves and goggles

and proceed as follows:

a. Shut off electrical power to unit.

b. Recover refrigerant to relieve all pressure from system

using both high-pressure and low pressure ports.

c. Traces of vapor should be displaced with nitrogen and

the work area should be well ventilated. Refrigerant in

contact with an open flame produces toxic gases.

d. Cut component connection tubing with tubing cutter and

remove component from unit. Use a pan to catch any oil

that may come out of the lines and as a gage for how

much oil to add to the system.

e. Carefully un-sweat remaining tubing stubs when neces

-

sary. Oil can ignite when exposed to torch flame.

Failure to follow these procedures may result in personal inju

-

ry or death.

WeatherMaker

®

50A020-060

Single Package Electric Cooling Rooftop Units

with Electric Heat Option, 

Comfort

Link Controls

and Puron

®

 Refrigerant (R-410A)

Summary of Contents for WeatherMaker 50A040

Page 1: ...nt to recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signi...

Page 2: ...erior lining for first 20 ft of supply and return duct or until the first elbow is encountered The el bow prevents line of sight transmission in the supply and return ducts Install a double layer of 2 in low density quilted fiberglass acoustical pad with a 1 8 in barium loaded vinyl facing on top of the roof deck before building insulation and roofing installation occur Place the material inside t...

Page 3: ...rect ly below unit discharge The return duct must have a 90 degree el bow before opening into the building space if the unit is equipped with power exhaust To attach ductwork to roof curb insert duct approximately 10 to 11 in up into roof curb Connect ductwork to 14 gage roof curb material with sheet metal screws driven from inside the duct Follow AMCA Air Movement and Control Association guide li...

Page 4: ...e to outside of part 2 Roof curb accessory CRRFCURB005A00 is shipped disassembled 3 All roof curb parts are to be 14 ga galvanized steel 4 Units with electric heat must be installed with a 90 degree elbow on the supply duct prior to any supply take offs or branches 5 Dimensions in are in millimeters All other dimensions are in inches ...

Page 5: ...rt 2 Roof curb accessory CRRFCURB006A00 is shipped disassembled 3 All roof curb parts are to be 14 ga galvanized steel 4 Units with electric heat must be installed with a 90 degree elbow on the supply duct prior to any supply take offs or branches 5 Dimensions in are in millimeters All other dimensions are in inches ...

Page 6: ... 2 Roof curb accessory CRRFCURB014A00 is shipped disassembled 3 All roof curb parts are to be 14 ga galvanized steel 4 Units with electric heat must be installed with a 90 degree elbow on the supply duct prior to any supply take offs or branches 5 Dimensions in are in millimeters All other dimensions are in inches ...

Page 7: ...utside of part 2 Roof curb accessory CRRFCURB009A00 is shipped disassembled 3 All roof curb parts are to be 14 ga galvanized steel 4 Units with electric heat must be installed with a 90 degree elbow on the supply duct prior to any supply take offs or branches 5 Dimensions in are in millimeters All other dimensions are in inches ...

Page 8: ...8 Fig 6 Base Unit Dimensions 50A2 A3 A6 A7020 035 ...

Page 9: ...evaporator coil 4 Bottom ducts are designed to be attached to acces sory roof curb If unit is mounted on dunnage it is recommended that the ducts be supported by cross braces as done on accessory roof curb 5 Dimensions in are in millimeters All other dimen sions are in inches Operating weight includes largest indoor fan motor microchannel heat exchanger modulating power exhaust variable air volume...

Page 10: ...10 Fig 8 Base Unit Dimensions 50A4 A5 A8 A9020 035 ...

Page 11: ... 0 1219 Economizer side 6 0 1829 Heat side 4 0 1219 Filter access side 10 0 3048 for removal of evaporator coil 4 Dimensions in are in millimeters All other dimensions are in inches Operating weight includes largest indoor fan motor microchannel heat exchanger modulating power exhaust variable air volume units and variable frequency drive variable air volume units ...

Page 12: ...7 444 42 31 1075 18 25 464 31 25 795 OPENING 45 44 1154 OPENING HOOD REMOVED DAMPER OPENING WITH HOOD WITH PANEL PANEL REMOVED VIEW A A NO POWER EXHAUST OR BAROMETRIC RELIEF INDOOR BLOWER ACCESS PANEL HEAT SECTION ACCESS PANEL MCHX COILS V F D OVERALL LIFTING SHIPPING DIM LIFTING POSITION BASE FRAME TYP 4 PLACES ECONOMIZER HOODS HOODS FIELD INSTALLED INCLUDED WITH UNIT 3 REQ D INDOOR MOTOR ACCESS ...

Page 13: ...75 70 05 1779 29 40 747 24 40 620 8 05 204 44 28 1125 9 56 243 13 88 353 0 75 NPT LOW VOLTAGE 19 3 50 NPT FIELD POWER 89 6 97 177 0 13 20 335 3 5 12 130 0 12 93 328 3 150 47 3822 0 12 63 320 8 VIEW A A INDOOR BLOWER ACCESS PANEL HEAT SECTION ACCESS PANEL MCHX COILS V F D OVERALL LIFTING SHIPPING DIM LIFTING POSITION BASE FRAME TYP 4 PLACES ECONOMIZER HOODS HOODS FIELD INSTALLED INCLUDED WITH UNIT ...

Page 14: ...ANEL INDOOR BLOWER ACCESS PANEL CONDENSER COIL BOTH SIDES MAIN CONTROL BOX V F D V F D A A 3 50 89 NPT FIELD POWER 75 19 NPT LOW VOLTAGE LOW SOUND OUTDOOR FAN OPTION ONLY ALL FAN POSITIONS STANDARD OUTDOOR FAN HOOD REMOVED DAMPER OPENING WITH HOOD WITH PANEL PANEL REMOVED VIEW A A NO POWER EXHAUST OR BAROMETRIC RELIEF OVERALL LIFTING SHIPPING DIM LIFTING POSITION BASE FRAME TYP 4 PLACES ECONOMIZER...

Page 15: ...ASE FRAME LIFTING POSITION OVERALL LIFTING SHIPPING DIM MAIN CONTROL BOX INSIDE BASE RAILS 1 375 35 DIA HOLE IN LIFTING LUG V F D V F D VIEW A A A A 3 50 89 NPT FIELD POWER SUPPLY AIR 75 19 NPT LOW VOLTAGE 73 12 1857 42 56 1081 20 18 513 2 10 53 82 02 2083 2 99 76 8 05 204 24 40 620 29 40 747 85 09 2161 311 28 7906 6 22 72 577 94 00 2388 91 50 2324 88 00 2235 49 53 1258 133 69 3396 88 24 TOP COVER...

Page 16: ...de outdoor air hoods and filters indoor fan motor is not included Add indoor fan motor FIOPs and accesso ries for total operating weight 6 VAV motor weights include indoor motor VFD VFD transducer and associated wiring 7 Dimensions in are in millimeters All other dimensions are in inches 8 For side supply return applications a single return and supply ductwork connection is recommended for coverin...

Page 17: ...4 4 14 4 14 4 EVAPORATOR FAN Centrifugal Type Quantity Size in 2 20 X 15 2 20 X 15 2 20 X 15 2 20 X 15 Type Drive Belt Belt Belt Belt Nominal Cfm 8 000 10 000 11 000 12 000 Motor Hp 5 10 15 5 10 15 10 15 20 10 15 20 Motor Frame Size 184T 215T 254T 184T 215T 254T 215T 254T 256T 215T 254T 256T Motor Bearing Type Ball Ball Ball Ball Maximum Allowable Rpm 1200 1200 1200 1200 Motor Pulley Pitch Diamete...

Page 18: ...y Size in 2 20 X 15 2 20 X 15 2 20 X 15 3 20 X 15 Type Drive Belt Belt Belt Belt Nominal Cfm 14 000 16 000 18 000 24 000 Motor Hp 15 20 25 15 20 25 20 25 30 25 30 40 Motor Frame Size 254T 256T 284T 254T 256T 284T 256T 284T 286T 284T 286T 324T Motor Bearing Type Ball Ball Ball Ball Maximum Allowable Rpm 1300 1300 1300 1200 Motor Pulley Pitch Diameter in 5 1 5 7 6 2 5 3 5 7 7 5 5 7 6 2 6 7 5 3 5 9 6...

Page 19: ...d Coil 100 100 100 150 150 187 317 26 Cu Tube Cu Fin Cond Coil 263 263 263 370 370 512 751 677 OA Hood Crate Packaging Less Hoods Weight 45 45 45 45 45 45 45 45 Packaging Only Outdoor Air Hoods Filters included with unit 170 170 170 170 170 170 170 255 Hail Guards 73 73 73 73 73 146 146 219 Roof Curb 14 in 365 365 365 365 365 410 410 540 Double Wall 275 275 275 275 275 275 275 375 Humidi MiZer Coi...

Page 20: ...5 5 B 1 625 2B5V86 8 7 B 1 9375 2 5VX530 9 027 10 1 375 848 2BK50 4 4 NONE 1 375 2B5V94 9 4 B 1 9375 2 BX50 8 15 1 625 1059 2B5V56 4 9 B 1 625 2B5V90 8 1 B 1 9375 2 5VX530 10 20 1 625 1187 2B5V58 5 9 B 1 625 2B5V86 8 7 B 1 9375 2 5VX530 11 030 10 1 375 856 2BK50 4 4 H 1 375 2B5V94 9 0 B 1 9375 2 BX50 8 15 1 625 1096 2B5V56 5 7 B 1 625 2B5V90 9 1 B 1 9375 2 5VX530 9 20 1 625 1187 2B5V58 5 9 B 1 625...

Page 21: ...27 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 2227 4106 4106 4106 4106 4106 4106 INCHES 97 2 96 1 95 6 93 6 92 7 92 3 95 2 94 0 93 6 91 6 90 6 90 3 95 9 94 8 94 2 92 7 91 7 91 3 121 8 120 3 118 8 116 5 115 1 113 9 119 5 118 1 116 6 114 3 112 9 111 7 184 9 177 6 170 4 176 5 169 6 163 3 MM 2469 2441 2428 2379 2354 2344 2417 2389...

Page 22: ...t Observe require ments of NEC Article 440 Install service switch upstream of re mote fuses if required The main power terminal block is suitable for use with aluminum or copper wire See Fig 20 Units have circuit breakers for com pressors fan motors and control circuit If required by local codes provide an additional disconnect switch Unit must be elec trically grounded in accordance with local co...

Page 23: ...is satisfactory as it is below the maximum allowable 2 Unit failure as a result of operation on improper line voltage or ex cessive phase imbalance constitutes abuse and may cause damage to electrical components For transformer 1 move the black wire connected to terminal H2 and connect it to terminal H3 For transformers 2 to 4 used for the 24 volt control circuits con nect as follows 1 Remove cap ...

Page 24: ...ace Temperature Sensor For constant volume applications the ComfortLink controls can also be used with T55 and T56 space temperature sensors that use a 10K thermistor The T56 sensor also has the capability for a con figurable temperature set point offset at the thermostat For vari able air volume applications only the T55 sensor can be used Install sensor according to the installation instructions...

Page 25: ...terminals 6 and 7 Do not remove the factory installed 182 ohm resistor If an outdoor IAQ indoor air quality sensor is used then it should be wired to terminals 11 and 12 on TB6 This will require the use of the optional controls expansion module Remote IAQ Override If the control is being used with non Carrier building management system it supports the use of the remote IAQ override switch This sho...

Page 26: ...strip so that it is flush with the economizer assembly flanges Perform the following procedure to assemble economizer hood 1 Apply black seal strip provided to outside top edge of hood sides Wrap seal strip over edge to cover top flange 2 hood sides per hood assembly Make sure seal strip covers screw holes See Fig 24 2 Add gray foam strip provided to cross members on bottom tray See Fig 25 3 Assem...

Page 27: ...o the Unit Fig 32 Correctly Assembled Bottom Filter Assembly Sizes 020 035 Only Fig 33 Correctly Assembled Bottom Filter Assembly Sizes 040 060 Only HOOD SIDE CROSS MEMBER HOOD SIDE HOOD TOP TOP HOOD SIDE HOOD CROSSMEMBER SEAL STRIP BLOCKOFF BAFFLE GRAY FOAM STRIP BLOCK OFF BAFFLE FILTER ASSEMBLY MOUNTING ANGLE FASTENED TO BOTTOM OF FILTER ASSEMBLY FLANGE POINTING DOWN FILTER ASSEMBLY MOUNTING ANG...

Page 28: ... each side of damper assembly 5 Remove tape from damper blades Step 9 Route Static Pressure Sensors VAV DUCT PRESSURE TRANSDUCER The VAV duct pressure transducer VAV inverter pressure trans ducer is located behind the filter access door on the lower inner panel See Fig 41 A section of field supplied 1 4 in plastic tubing must be run from the high pressure tap on the differential pressure switch an...

Page 29: ...AUST SIDE 2 23 28 SIDE 1 42 62 J BOX R A S A NOTES 1 When converting to side return make sure to relocate the return air sensors humidity sensors and smoke detectors The section between the power exhaust and the unit may not always contain return air 2 Sizes 020 050 shown 2 power exhaust fans Size 060 has 3 power exhaust fans All unit sizes have the same size power exhaust NOTES 1 Unless otherwise...

Page 30: ...ule used for interface to building management systems not typically needed on system with Carrier Comfort Network CCN devices Plugged filter sensor FIELD FABRICATED WIND BAFFLES In areas with prevailing winds of more than 5 mph and where temperatures drop below 32 F wind baffles must be field fab ricated to ensure proper cooling cycle operation at low ambient temperatures with Motormaster V contro...

Page 31: ...ot require baffles LEGEND UNIT SIZE 50A QUANTITY DIMENSION A IN MM 020 035 1 78 125 0 125 1984 3 036 050 2 78 125 0 125 1984 3 060 2 118 0 125 2997 3 MCHX Microchannel Heat Exchanger RTPF Round Tube Plate Fin Heat Exchanger SIZES 020 035 SIZES 036 050 AND 060 RTPF ...

Page 32: ... Communication Option Wiring WIRING THE UPC OPEN CONTROLLER TO THE MS TP NETWORK The UPC Open controller communicates using BACnet on an MS TP network segment communications at 9600 bps 19 2 kbps 38 4 kbps or 76 8 kbps Wire the controllers on an MS TP network segment in a daisy chain configuration Wire specifications for the cable are 22AWG American Wire Gage or 24 AWG low capacitance twisted stra...

Page 33: ...INSIDE RA 97 78 020 050 150 47 051 AND 060 INSIDE DIMENSION 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 0 9 BACNET BAUD RATE DIP SWITCHES ADDRESS ROTARY SWITCHES POWER LED RUN LED ERROR LED BACNET CONNECTION BAS PORT BT485 TERMINATOR Tx2 LED Rx2 LED Tx1 LED Rx1 LED EIA 485 JUMPERS RNET INPUT ...

Page 34: ...tance CL2P TC foam FEP plenum rated See MS TP Installation Guide for specifications W221P 22227 25160PV CLP0520LC 24 AWG single twisted shielded pair low capacitance CL2P TC foam FEP plenum rated See MS TP Installation Guide for specifications W241P 2000F 82841 25120 OR RNET 4 conductor unshielded CMP 18 AWG plenum rated W184C 2099BLB 6302UE 21450 CLP0442 BACnet SHIELD n c NET NET PORT S1 BACnet M...

Page 35: ...alues SPECIFICATION RECOMMMENDATION CABLE Single twisted pair low capacitance CL2P 22 AWG 7x30 TC foam FEP plenum rated cable CONDUCTOR 22 or 24 AWG stranded copper tin plated INSULATION Foamed FEP 0 015 in 0 381 mm wall 0 060 in 1 524 mm O D COLOR CODE Black White TWIST LAY 2 in 50 8 mm lay on pair 6 twists foot 20 twists meter nominal SHIELDING Aluminum Mylar shield with 24 AWG TC drain wire JAC...

Page 36: ... the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53500271 01 Printed in U S A Form 50A 18SI Pg 36 11 21 Replaces 50A 17SI 2021 Carrier ...

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