Carrier Taylor 632 Operating Instructions Manual Download Page 1

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Model 632

Combo Freezer

Operating Instructions

030049-M

3/00

Summary of Contents for Taylor 632

Page 1: ...Model 632 Combo Freezer Operating Instructions 030049 M 3 00 ...

Page 2: ...ial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps Part Number E March 2000 Taylor All rights reserved 030049 M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 ...

Page 3: ...or 4 Compressor Warranty Disclaimer 4 Section 3 Safety 5 Section 4 Operator Parts Identification 7 Model 632 Exploded View 7 Soft Serve Door Assembly Exploded View 9 Shake Door Assembly Exploded View 10 Accessories 11 Section 5 Important To the Operator 12 Power Switch 12 Indicator Light Mix low 12 Mix Ref 13 Standby 13 Wash 13 Auto 13 Thermistor Control 13 Reset Button 13 Air Tube Soft Serve 14 A...

Page 4: ...ring Cleaning and Sanitizing 26 Troubleshooting Bacterial Count 26 Regular Maintenance Checks 26 Winter Storage 27 Section 8 Troubleshooting Guide 28 Section 9 Parts Replacement Schedule 30 Section 10 Parts List 31 Wiring Diagrams 42 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice E March 2000 Taylor All rights reserv...

Page 5: ...re to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in before uncrating the uni...

Page 6: ...d third through the outlet fitting to an open trap drain A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The...

Page 7: ... terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block provided in the main control box located behind the service panel Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant u...

Page 8: ... Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The r...

Page 9: ...instructions may result in serious electrical shock S DO NOT operate the freezer unless it is properly grounded S DO NOT operate the freezer with larger fuses than specified on the freezer data label S DO NOT attempt any repairs unless the main power supply to the freezer has been disconnected Contact your local authorized Taylor Distributor for service S Stationary appliances which are not equipp...

Page 10: ...d the dispenser Failure to follow this instruction can result in personal injury to fingers or equipment damage This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manua...

Page 11: ...7 Model 632 Operator Parts Identification Section 4 Operator Parts Identification Model 632 Exploded View ...

Page 12: ...3 10 Louver Side 017471 11 Panel Upper Side Right 028933 12 Screw 6 32 x 3 8 Binder Head 002201 13 Panel A Side Lower Right X44855 14 Adaptor A Caster X18915 Item Description Part No 15 Caster Swivel 5 8 Stem 4 Wheel 018794 16 Screw 1 4 20 x 3 8 RHM SS 011694 17 Panel Service 024439 18 Tray Drip 22 7 8 L x 5 1 5 W 014533 19 Shield Splash 037041 20 Panel A Side Lower Left X44853 21 Bolt Carriage 1 ...

Page 13: ...craper Plastic 035174 6 Bearing Front 050216 7 Gasket Door HT 4 Double 048926 8 Door A 1 Spout X51531 10 9 Handle A Draw Adj X26996 9a Draw Handle 044197 Item Description Part No 9b Screw Adjustment 033662 9c O Ring Adjustment Screw 015872 10 O Ring 5 16 OD x 070 W 016272 11 Pin A Pivot X22820 12 Nut Stud 021508 13 Valve A Draw X18303 14 O Ring 7 8 OD x 103 W 014402 15 Cap Design 1 010 ID 6 Point ...

Page 14: ...2 Shaft Beater 032790 3 Beater A 7 Qt 1 Pin X46233 4 Clip Scraper Blade 8 75 046238 5 Blade Scraper Plastic 046237 6 Bearing Front 013116 Item Description Part No 7 Gasket Door 016672 8 Door Assembly X30272 SE R 9 Valve A Draw X13624 SP 10 O Ring 1 1 16 OD 020571 11 Decal Lift Plate Front 015200 12 Nut Stud General Usage 021508 ...

Page 15: ...ion Accessories Item Description Part No 1 Brush Rear Bearing 013071 2 Brush Double Ended 013072 3 Brush Draw Valve 014753 4 Brush Mix Hopper 023316 5 Lubricant Taylor 4 oz 047518 6 Pail Mix 10 qt 013163 7 Sanitizer Kay 5 125 Packets 041082 ...

Page 16: ...the ON position the power switch allows SOFTECH control panel operation Indicator Light Mix low Located on the front of the machine is a mix level indicating light When the light is flashing it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 3 76 mm of mix in the hopper If you neglect to add mix a freeze up may occur This wi...

Page 17: ...e Wash When the WASH key is pressed the light comes on This indicates beater motor operation The STANDBY or AUTO modes must be cancelled first to activate the WASH mode Auto When the AUTO key is pressed the light comes on This indicates that the main refrigeration system has been activated In the AUTO mode the WASH or STANDBY functions are automatically cancelled The MIX REF function is automatica...

Page 18: ...stall the air tube Install the air tube in the position that will allow for the hole marked 1 to be in the down position This is the AUTO position and will allow mix and air to travel to the freezing cylinder while product is being dispensed Figure 2 During long No Sale periods reverse the position of the air tube Position the air tube to allow the hole marked 2 to be in the down position This is ...

Page 19: ...ter level in the topping wells must be checked at least once daily Step 3 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Sanitize the topping pumps by placing the entire pump assembly in the pail of sanitiz ing solution Pump the solution through the assemb...

Page 20: ...ing cylinder Looking into the freezing cylinder align the hole at the rear of the beater with the flats on the end of the drive shaft Figure 6 Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft If the beater slides in too easily w...

Page 21: ...h with the freezing cylinder With the door seated on the freezer studs install the handscrews Tighten equally in a crisscross pattern to insure the door is snug Figure 10 Step 5 Install the draw valve Slide the two o rings into the grooves on the draw valve and lubricate Figure 11 Lubricate the inside of the freezer door spout top and bottom and insert the draw valve from the bottom until the slot...

Page 22: ... o rings on the other end of the air tube Figure 16 Slide the small o ring into the groove of the air orifice Do not lubricate the o ring Figure 17 Note Make sure the hole in the air orifice is clean and is not clogged If the hole in the air orifice should become clogged use soap and hot water to clear the hole Do not enlarge the hole in the air orifice Install the air orifice into the hole in the...

Page 23: ...the hex end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 19 Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Engage the hex end firmly into the drive coupling Be sure the drive ...

Page 24: ...lve and lubricate the bottom 1 2 of the valve Figure 23 Lubricate the inside of the freezer door spout top and bottom and insert the draw valve into the freezer door from the top It will be necessary to rotate the draw valve to the right when assembling the door to the freezer Figure 24 Step 4 Install the freezer door Place the freezer door gasket into the groove on the back of the freezer door Sl...

Page 25: ... 7 Install the drip tray and splash shield Sanitizing Step 1 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder Figure 29 Step 3 While the solution is flowing i...

Page 26: ... a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door open the draw handle Draw off all the sanitizing solution Figure 34 Step 8 Once the sanitizer stops flowing from the door spout close the draw handle and press the WASH key cancelling the beater motor operation Note You have just sanitized the freezer Be sure your hands are sanitized be...

Page 27: ...Step 3 Lubricate the o rings on the air tube on the end with the small hole on the side soft serve only Step 4 Install the air tube the end with the hole with the air orifice installed into the mix inlet hole in the mix hopper soft serve only Figure 38 Step 5 Press the AUTO key The AUTO light will come on indicating the main refrigeration system is operating When the unit cycles off the product wi...

Page 28: ...our two gallons 7 6 liters of cool clean water intothe mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probe Step 2 With a pail beneath the door spout raise the prime plug soft serve only and press the WASH key Step 3 When a steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door soft serve only open the d...

Page 29: ...ign cap s S draw valve s S prime plug Remove all o rings Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring fi...

Page 30: ...following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the days operation j 6 On a designated day of the week run the mix as low as feasible and discard it after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts j 7 Properly prepare the cleaning an...

Page 31: ...ld be replaced only by an authorized Taylor distributor Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the ...

Page 32: ...too stiff a The viscosity needs adjustment a Contact service technician b The air orifice is not installed soft serve only b Install air orifice in air tube 23 3 The product is too soft a Viscosity needs adjustment a Contact service technician b Not enough air space around unit Air cooled units b Allow for adequate air flow across the condenser 2 c Worn scraper blades c Replace regularly 30 d Dirt...

Page 33: ...rn b Call service technician to replace rear shell bearing 9 Excessive mix leakage from door spout a Missing or worn draw valve o rings a Install or replace regularly 17 30 b Inadequate lubrication of draw valve o rings b Lubricate properly 17 c Wrong type of lubricant is being used example petroleum base lubricant c Use the proper lubricant example Taylor Lube 15 10 No freezer operation after pre...

Page 34: ...t Bearing X Draw Valve O Ring X Pivot Pin O Ring X Prime Plug O Ring X Air Tube O Ring X Air Orifice O Ring X White Bristle Brush 3 x 7 Inspect Replace if Necessary Minimum White Bristle Brush 1 x 2 Inspect Replace if Necessary Minimum Black Bristle Brush 1 x 2 Inspect Replace if Necessary Minimum Double Ended Brush Inspect Replace if Necessary Minimum Shake scraper blade replacement is every four...

Page 35: ...76 1 000 SHAKE BLOCK TERMINAL 2P L1 L2 039422 2 103 208 240 60 1 BLOCK TERMINAL 3P L1 L2 039423 2 103 208 240 60 3 BLOWER A X53725 27 1 103 BOOT CAPACITOR INSULATING 031314 1 000 CAPACITOR RUN 7 5UF 370V 034749 1 103 MOTOR FAN 208 230V 50 60 HZ 053481 27 1 103 BOARD LOGIC GEN 2 10 W SEL DI X36641SER2 2 212 REPLACES X36641SER1 BOARD POWER GEN 1 2 X32326 SER 2 212 S N K9105773 UP BOARD PWR RLY GEN 1...

Page 36: ...ART COMPRESSOR TL3G 047702 27 1 103 COMPRESSOR CS18K6E COPELAND 052397 512 SOFT SERVE J9037236 J7045454 140 CAPACITOR RUN 35UF 370V 029439 103 208 230 60 1 140 CAPACITOR START 216 259UF 250V 031304 103 208 230 60 1 140 RELAY START COMPRESSOR 052401 27 103 208 230 60 1 140 COMPRESSOR CS14K6E COPELAND 052396 512 SHAKE J9037236 J7045454 140 CAPACITOR RUN 35UF 370V 029439 103 208 230 60 1 140 CAPACITO...

Page 37: ... 000 208 230 60HZ 3PH DOOR A 1 SPOUT 7 QT X30272 SER 1 103 SHAKE DECAL LIFT PLATE FRONT 015200 1 000 VALVE A DRAW X13624 SP 1 103 O RING 1 1 16 OD X 139W 020571 2 000 DOOR A 1 SPOUT VALOX X51531 10 1 103 SOFT SERVE BEARING FRONT 050216 1 000 GASKET DOOR HT 4 DOUBLE 048926 1 000 HANDLE A DRAW ADJ X26996 1 103 O RING 1 4 OD X 070W 50 DUR 015872 1 000 SCREW ADJUSTMENT 026592 1 000 PIN A PIVOT X22820 ...

Page 38: ...NG REMOVAL 048260 WHT 1 000 KIT A TUNE UP 1 SPOUT NON HT X49463 11 1 000 SOFT SERVE BEARING FRONT 050216 1 000 CAP DESIGN 1 010 ID 6 POINT 014218 1 000 GASKET DOOR HT 4 DOUBLE 048926 1 000 O RING 643 OD X 077W 018572 4 000 O RING 3 8 OD X 070W 016137 3 000 O RING 5 16 OD X 070W 016272 1 000 O RING 7 8 OD X 103W 014402 2 000 SEAL DRIVE SHAFT 032560 1 000 TOOL 0 RING REMOVAL 048260 WHT 1 000 KNOB DR...

Page 39: ...L A FRONT 632 HP62 X49546 1 103 PANEL SIDE 632 RIGHT 067577 1 103 S N K9088328 UP PANEL SIDE 632 LEFT 067578 1 103 S N K9088328 UP PANEL A SIDE 342 770C LWR L X44853 103 S N K9088327 PRIOR LEFT PANEL A SIDE 342 770C LWR R X44855 103 S N K9088327 PRIOR RIGHT PANEL REAR 444 632S 8 754 AC 053782 1 103 S N K5090000 UP PANEL REAR 017563 103 S N K5080000 PRIOR PANEL SERVICE 024439 1 103 PANEL UPPER SIDE...

Page 40: ... NOSE CONE 022822 103 SHELL A INSULATED X49785 512 S N K9088325 PRIOR SS STUD NOSE CONE 022822 103 SHIELD SPLASH 037041 1 103 STARTER 1 PHASE 4 TO 6 5 AMP 066794 27J 1 103 208 230V 60HZ 1PH SHAKE REPLACES 041950 27K NLA STARTER 1 PHASE 6 3 TO 10 AMP 066794 27K 1 103 208 230V 60HZ 1PH SS REPLACES 041950 27K NLA STARTER 3 PHASE 2 5 TO 4 AMP 066794 33H 1 103 208 230V 60HZ 3PH SHAKE REPLACES 041950 33...

Page 41: ... 643 OD X 077W 018572 4 000 TUBE FEED SHAKE 5 16 HOLE 028967 7 1 103 SHAKE VALVE ACCESS 1 4FL X 1 4SOLDER 044404 1 103 SHR REPLACED 029406 AS OF 6 20 97 VALVE ACCESS 1 4FL X 3 8SDR 90 044455 2 103 MAIN LOW SIDE 4 20 96 UP VALVE ACCESS 1 4 MFLX1 4 S 90 047016 2 103 MAIN HIGH SIDE 4 20 96 UP VALVE ACCESS 1 4MFL X 3 8ODSDR 053565 4 103 VALVE EPR 1 4S 022665 1 103 SHR VALVE EXP AUTO 1 4S X1 4 FPT 0463...

Page 42: ...PRESSOR M63B203BBKB SHAKE 062274 40 1 512 220 240V 50HZ 1PH CAPACITOR RUN 35UF 370V 029439 1 103 220 240V 50HZ 1PH CAPACITOR START 189 227UF 33 033044 1 1 103 220 240V 50HZ 1PH RELAY START COMPRESSOR 062366 1 103 220 240V 50HZ 1PH COMPRESSOR L63A113BBKA SOFT SERV 048259 40 1 512 220 240V 50HZ 1PH CAPACITOR RUN 25UF 370VAC 023739 1 103 220 240V 50HZ 1PH CAPACITOR START 161 193UF 25 031790 1 103 220...

Page 43: ...RE PULLEY 2AK27 X 625 6265 011545 1 103 220 240V 50HZ 3PH 220 240V 50HZ 1PH 380 415V 50HZ 3N 4WIRE PULLEY AK34 5 8 016055 1 103 220 240V 50HZ 3PH 380 415V 50HZ 3N 4WIRE PULLEY AW62 5 8 007538 1 103 220 240V 50HZ 3PH 220 240V 50HZ 1PH 380 415V 50HZ 3N 4WIRE RELAY 3 POLE 20A 208 240 066795 33 1 103 220 240V 50HZ 3PH 220 240V 50HZ 1PH 380 415V 50HZ 3N 4WIRE SHIELD SPLASH WIRE 21 11 16 046170 1 103 22...

Page 44: ...514 1 000 O RING 643 OD X 077W 018572 4 000 O RING 1 1 16 OD X 139W 020571 2 000 O RING 3 8 OD X 070W 016137 3 000 O RING 5 16 OD X 070W 016272 1 000 O RING 7 8 OD X 103W 014402 2 000 SEAL DRIVE SHAFT 032560 2 000 TOOL 0 RING REMOVAL 048260 WHT 1 000 LADLE 1 OZ 024609 2 103 PAN A DRIP EXP VLV X50779 2 103 PANEL A FRONT X49747 1 103 INCLUDES NON HEATED SYRUP RAIL PANEL A SIDE 632 SYR LEFT X44853 SP...

Page 45: ...MODEL 22 230 020101 27 1 103 PLATE A SWITCH SPINNER A X34363 1 103 PLATE REAR UPPER 013835 1 103 SCREW SPINNER DISC 013660 1 103 STANDARD SPINNER SCREW FLUTED SPINNER DISC 051431 1 103 FOR NATIONAL ACCOUNT SHIM SWITCH 035515 1 103 STUD 1 4 20 X 2 1 4 STL ZP 020102 1 103 SWITCH SNAP SPDT 20A 125 250 013192 1 103 TUBE VINYL 1 4ID X 1 16WALL 020941 48 2 000 FOR EXPANSION VALVE DRIP PAN ...

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Carrier Taylor 632, Operating Instructions Manual

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