Carrier OptiClean FN1AAF Operation And Maintenance Manual Download Page 4

FN1AAF: Operation and Maintenance Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

4

General Operating Instructions

IMPORTANT: 

Always lock the casters during operation. 

IMPORTANT: 

Make sure there are no paper or lightweight loose 

objects near the floor by the unit that could be sucked into the bottom air 

intake or front opening of the bottom front door. We recommend that you 

regularly clean or sweep the floor around the unit to extend the life of the 

pre-filter.

• Locate the control panel on the front upper left (

Fig. 6

).

• Rock  the  green  ON/OFF  switch  up  to  the  ON  position.  It  should

illuminate. There will be a slight delay before air begins to move as

the blower motor has a built-in 3-second operational delay. 

• For the 006 and 015 models, select the fan speed desired.

• Observe the unit running for a short time to make sure there are no

unusual noises, that air is freely flowing through the transition plate

(and  diffuser  or  ducting  if  applicable),  and  the  unit  is  not  shifting

position. Make sure the casters are locked!

A200222

Fig. 6 – Control Panels

Routine Maintenance

Daily

Inspect the unit: 

• power  cord  is  not  broken,  frayed  or  worn,  and  the  plug  is  fully

engaged at the wall outlet

• casters are locked

• red filter/obstruction indicator is not illuminated

• unit operates without excessive vibration or unusual noises

• flexible  exhaust  ducting  (if  used)  is  not  kinked  or  damaged,  and

securely attached at both ends

Cleaning

Routinely clean any dust and contaminants from the exterior of the unit

and  power  cord  with  a  mild  cleaner.  Do  not  use  excessive  liquid.

Decontaminate  as  necessary  with  a  facility-  and  EPA-approved

disinfectant.

Filter Replacement

NOTE: 

Before  replacing  filters,  check  to  make  sure  there  is  nothing

impeding  the  airflow  into  the  unit.  Check  under  the  unit  for  paper,
rubbish, etc., that may be trapped on the intake side. 

IMPORTANT: 

Please ensure motor is set to max speed when relying on

the filter indicator light to indicate time for filter change.

NOTE: 

If  your  facility  has  a  procedure  in  place  for  replacing  filters,

follow your procedure. If guidance is needed, use these instructions.

Pre-Filter

The pre-filter should generally be replaced every 60 to 90 days.

When the red indicator light on the front panel is illuminated, the most

likely reason is that the pre-filter is clogged and needs to be replaced.

Proceed as follows (

Fig. 7

):

1. Rock the green the power switch down to the OFF position.
2. Unplug the unit from the wall outlet.
3. Listen  to  make  sure  the blower  wheel  has  stopped  spinning,  and

remove the bottom front door.

4. Put on Personal Protective Equipment.
5. Slide the pre-filter out of the cabinet and immediately put it inside

an approved containment  bag.  Dispose per  facility  guidelines for

hazardous materials.

6. Replace  the  pre-filter  with  the  same  type  and  size  (minimum

MERV 7). The air-flow arrows on the filter 

must

 point up.

7. Replace the bottom front door.
8. Plug in the unit and rock the power switch up to the ON position.

The red indicator light should extinguish within a few seconds. If it does

not, then the HEPA filter needs to be replaced.

HEPA Filter

The  HEPA  filter,  when  used  in  a  negative  air  machine,  is  rated  for

approximately  40,000  hours  of  operation,  or  4  years,  under  normal

conditions  and  with  recommended  replacement  of  the  pre-filter  (air

scrubber  use  will  reduce  filter  life).  If  the  red  indicator  light  is

illuminated, and did not extinguish after replacing the pre-filter, then the

next step is to replace the main HEPA filter. For residential use, call your

dealer to do this procedure. For healthcare facilities, follow these steps

(

Fig. 7

):

1. Move the power switch to the OFF position.
2. Unplug the unit from the wall outlet.
3. Listen to make sure the blower wheel has stopped spinning. Lay the

unit on its back. Remove both the upper and lower doors.

4. Put on Personal Protective Equipment.
5. Remove the pre-filter from the unit.
6. Use a 1/2-inch open-end or adjustable wrench to remove the two

front bottom nuts from the all-thread rods on both sides. 

7. Loosen, but do not remove, the back bottom nuts.
8. Slide the bottom HEPA filter supports down, and pull the two front

all-thread  rods  upwards  to  get  them  out  of  the  way  of  the  filter

removal.

9. Remove the HEPA filter and immediately put it inside an approved

containment  bag.  Dispose  per  facility  guidelines  for  hazardous

materials.

CAUTION

!

PERSONAL PROTECTION

Consider the filters contaminated. Wear appropriate Personal Protective

Equipment  (gown,  gloves,  respirator,  etc)  when changing filters,  and

seal them in plastic bags for disposal. Refer to ASHRAE “Guidance for

Building  Operations  During  the  COVID-19  Pandemic”  —

https://www.ashrae.org/news/ashraejournal/guidance-for-building-oper

ations-during-the-covid-19-pandemic

005

006 / 015

WARNING

!

MOVING PARTS & SHARP EDGES HAZARD

Failure to follow this warning could result in personal injury.

Do not place objects on top of the discharge plenum.

Keep hands and face away.

Avoid rotating blower wheel which can cause serious injury.

Wear gloves when handling.

Summary of Contents for OptiClean FN1AAF

Page 1: ...ve Air Machine NOTICE IMPORTANT INFORMATION Read all instructions and data in this manual before operating DO NOT apply power or turn on until the outer packaging plus the inside located parts box and cardboard under the filters have been removed from the unit See applicable Assemble the Unit Instructions herein Additional information and video assembly instructions are available online at opticle...

Page 2: ... its back in a horizontal orientation as long as there is sufficient space at either end for air intake and output Make sure to properly strap or otherwise secure it to a base to avoid unintentional movement When the unit is mounted horizontally an additional pre filter must be used See Table 2 9 Attach the caster assemblies ref Fig 2 to the bottom of the unit a Remove and retain the screws from t...

Page 3: ...izontal orientation as long as there is sufficient space at either end for air intake and output Make sure to properly strap or otherwise secure it to a base to avoid unintentional movement When the unit is mounted horizontally an additional pre filter must be used See Table 2 9 Attach the caster assemblies Fig 4 to the bottom of the unit a Remove the screws from the outer corners of the cabinet b...

Page 4: ...the green the power switch down to the OFF position 2 Unplug the unit from the wall outlet 3 Listen to make sure the blower wheel has stopped spinning and remove the bottom front door 4 Put on Personal Protective Equipment 5 Slide the pre filter out of the cabinet and immediately put it inside an approved containment bag Dispose per facility guidelines for hazardous materials 6 Replace the pre fil...

Page 5: ... airflows and connect the wires according to Table 3 The Red motor lead is energized when switch is set to LOW the Blue motor lead is energized when switch is set to MED NOTE The Blue and Gray motor leads are energized when switch is set to HIGH The factory HIGH speed setting is tap 4 this is assuming the product will be operated in Scrubber mode with an accessory diffuser If this is not the case ...

Page 6: ...ired for alternative CFMs See Airflow Adjustments on p5 1 3 Nominal CFM 500 200 400 600 500 1000 1500 BRN BLK L YEL N GRN YEL GND BLU 3 FM TRAN 115V FILTER LIGHT DIFFERENTIAL PRESSURE SWITCH C R 2 1 2a 1a N L1 POWER PLUG LIGHTED POWER SWITCH 24V BRN C BLK L YEL N GRN YEL GND BLU Medium FM GRY High RED Low C L G N 1 2 3 4 5 MOTOR CONNECTOR TRAN 115V FILTER LIGHT DIFFERENTIAL PRESSURE SWITCH C R 2 1...

Page 7: ...6295 402 7 2 Gasket 16 408 mm or 20 506 mm 346295 401 346295 403 8 2 Caster Assembly 346285 701 346285 702 9 1 HEPA Filter 346345 75101 346345 75102 10 1 Pre filter MERV 7 KH01AZ500 KH01AZ501 11 1 Lower Door Assembly 346279 701 346279 702 12 1 Upper Door Assembly 346277 701 346277 702 13 1 Door Filler Panel N A 346523 702 346523 701 346523 702 Door with hole for power cord manufactured after Sep 2...

Page 8: ...d Edition Date 2 21 Catalog No OM FN1AAF 05 Replaces OM FN1AAF 04 FN1AAF Operation and Maintenance Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 8 Notes ...

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