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24VNA6 / 25VNA4: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

8

Model Plug

Each  control  board  contains  a  model  plug. The  model  plug  is  used  to
identify the type and size of equipment to the PCM.

Thermistors

The equipment contains 4 thermistors as described below.
• Outdoor Ambient Temperature (OAT)
• Outdoor Coil Temperature (OCT)
• Outdoor Suction Temperature (OST)
• Outdoor Discharge Temperature (ODT)

Pressure Sensors

The equipment contains two pressure transducers:
• Suction Pressure Transducer (SPT)
• Discharge Pressure Transducer (DPT)
The two transducers are identical parts installed on the suction inlet to
the compressor and discharge outlet of the compressor respectively.  The
transducers have a sensing range of 0 to 620 psig.  The connection points
to  the  PCM  are  labeled  P1  and  P2.    These  two  connection  points  are
identical.  Either pressure transducer can connected to either input.  The
software  in  the  PCM  detects  which  transducer  is  connected  to  which
input and assigns the signals accordingly.

VFD Control Connection

The  VFD  Control  Connection  consists  of  6  wires  as  shown  in 

Fig. 3

.

Two of the wires provide a control enable signal.  Four of the wires are
used for communication between the PCM and the VFD.

Pressure Equalization Valve (PEV)

The PEV is actuated by a 24VAC control solenoid.  The PCM controls
the PEV by providing a drive signal to the PEV control solenoid.  The
PEV is used to reduce the pressure differential between the compressor
suction and discharge ports.

Reversing Valve (RVS)

(25VNA4 Only)

The RVS is actuated by a 24VAC control solenoid.  The PCM controls
the RVS by providing a drive signal to the RVS control solenoid.  The
RVS is used to reverse refrigerant flow between the Cooling and Heating
modes in a heat pump.  AC equipment does not contain an RVS.  The
RVS will be energized during Cooling operation and during the Defrost
mode in Heating operation.

Heating Electronic Expansion Valve (EXV-H)

(25VNA4 Only)

The  EXV-H  is  an  electronically  controlled  needle  valve  for  regulating
refrigerant  flow  during  heating  operation.   The  EXV-H  is  driven  by  a
12VDC, 2-phase, uni-polar stepper motor.  The EXV-H has a 475 step
range between fully closed and fully open. The PCM drives the EXV at a
rate  of  77  steps  per  second.    The  PCM  initializes  the  EXV-H  to  the
closed position when power is applied to the equipment.  This process
takes approximately 7 seconds.
When  the  compressor  is  not  running,  the  EXV-H  is  closed.    When
operating in Cooling or in Defrost mode of heating, the EXV-H will be
fully  open.    When  operating  in  Heating  mode,  the  EXV-H  is  actively
controlled to maintain suction super heat to the control target value.

Bluetooth® Module

The  Bluetooth  Module  is  a  wireless  service  communication  device
allowing the equipment to communicate with the Carrier Service Tech
App.  The Carrier Service Tech App can be used to retrieve diagnostic
information, equipment operating history, and reprogram the PCM or the
VFD.

Accessory Control Components

Utility Curtailment

The  Utility  Curtailment  feature  is  controlled  by  an  optional  external
switch or relay wired to the two UTIL connections on the PCM as shown
in 

Fig. 8

.  The UTIL connections are wired to the normally open switch

contacts.  This input allows a power utility device to interrupt equipment
operation  during  peak  load  periods. When  the  utility  sends  a  signal  to
shut the system down, the equipment sends a curtailment indication to
the Infinity Control.  The Infinity Control will command an equipment
shutdown  and  may  display  a  curtailment  notification.    See  Infinity
Control installation or service instructions for more detail.

A200242

Fig. 8 – Curtailment Switch/Relay Connection

Liquid Line Solenoid Valve (LLS)

The LLS is an optional external normally closed valve that is installed in
systems  with  large  vertical  distance  offsets  between  the  indoor
equipment  and  outdoor  equipment.    The  outdoor  equipment  will
energize the valve when the compressor is running, and de-energize the
valve  when  the  compressor  is  not  running  to  prevent  gravity-induced
migration  of  liquid  refrigerant.   The  LLS  is  wired  between  the  C  and
LLS contacts as shown in 

Fig. 9

.

A200243

Fig. 9 – Curtailment Switch / Relay Connection (LLS)

 

O

W

Y2

Y1

C

LLS

UT

IL

CURTAILMENT 
SWITCH / RELAY

O

W

Y2

Y1

C

LLS

UT

IL

LLS

Summary of Contents for Infinity 24VNA6

Page 1: ...ons 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Status Light 10 Comm Light 10 VFD Comm Ligh...

Page 2: ...et the HP unit achieves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technolog...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wirin...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 24VNA6 25VNA4 Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...nding on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crankcase heater band inst...

Page 6: ...P Swtich Settings IMPORTANT The R Rc signal on the PCM comes from the transformer in the equipment The phase of this transformer connection is not controlled relative to the phase of the transformer i...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...valve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...eceived within the last 2 minutes and the equipment is operating in emergency communicating mode VFD Comm Light The VFD Comm light blinks every time there is a message received from the VFD If a messa...

Page 11: ...IOR TO TOUCHING ELECTRICAL COMPONENTS Verify less than zero 0 vdc voltage at VFD connections shown on cover Table 2 VFD LED Indicator Functions LED Identification Color Function R1 Red Used to indicat...

Page 12: ...emand is present and until pressure equalization is complete if necessary and the fan has successfully started Diagnostic Code Recall The Diagnostic Code Recall mode will be enabled if the Forced Defr...

Page 13: ...hutdown occurs the next operating cycle will operate at 25 less capacity Each fault after that will reduce capacity by an additional 25 Each hour of operation without a fault will increase the availab...

Page 14: ...at the bottom of the control box with the sensing element protruding through the bottom of the control box to be in contact with the outside air The OAT thermistor location is illustrated in Fig 13 A...

Page 15: ...are displayed as critical faults even during cooling operation so that service may be performed before heating is required Pressure Sensors The equipment contains two pressure transducers Suction Pres...

Page 16: ...VI valve bodies are different for different models the stator for all valves have the same electrical properties The EXV coil resistance should fall between 43 and 49 ohms when measured from common t...

Page 17: ...d on board header Also inspect and repair any wire damage on harness If no green or red led is present on the Bluetooth module disconnect harness at the Bluetooth module and check for 18 30 VAC betwee...

Page 18: ...ed with new undamaged part LLS are field installed accessories Check LLS wiring for shorts See wiring diagram for fuse size and location Code 31 11 Compressor High Pressure Limiting Code 31 58 Compres...

Page 19: ...sor The PEV is included to ensure compressor will never start against a high pressure differential This fault will become active if a demand exists and the PEV is not successful in lowering pressure d...

Page 20: ...f OAT thermistor is higher than the electrical circuit is capable of measuring this fault will be generated Measure resistance value of thermistor at the PCM connector If value is above 465kohm look f...

Page 21: ...Code 57 42 P1 Shorted Lockout Code 58 02 P2 Shorted Fault Code 58 42 P2 Shorted Lockout Pressure transducers are dynamically assigned based on their relative values within PCM software This feature a...

Page 22: ...day the EXV VI will test itself by operating to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count whe...

Page 23: ...PCM reset the VFD and restart if demand is still present The system should resume operation after 5 minute compressor protection time delay expires 4 occurrences of code 82 15 within a 1 hour period w...

Page 24: ...t in 86 46 malfunction which has a 1 hour lockout When code 86 06 is set VFD will shut down compressor and fan and re initialize in an attempt to re establish communication between VFD and PCM Inspect...

Page 25: ...res Three occurrences of code 88 36 within a 4 hour period will result in 88 76 malfunction and 4 hour lockout While this fault or malfunction is active the unit is inoperable This malfunction once se...

Page 26: ...e 33 15 55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting E...

Page 27: ...12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 VFD Heat Sink Overtemp Shut...

Page 28: ...nd designs without notice and without obligations 28 A200187 Fig 19 2T 3T Control Box A200188 Fig 20 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 29: ...otice and without obligations 29 A200191 Fig 23 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 30: ...192 Fig 24 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 31: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 31 A200193 Fig 25 PCM used on all models...

Page 32: ...designs without notice and without obligations 32 A200194 Fig 26 Bluetooth Module used on all models A200195 Fig 27 Fan Motor used on all models A200196 Fig 28 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 33: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200199 Fig 31 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 32 VF...

Page 34: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 34 A200201 Fig 33 PCM Wiring Diagram...

Page 35: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 36: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 37: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 38: ...ventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 38 This fusible element will m...

Page 39: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 41 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 40: ...idential HVAC training resources that help strengthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with y...

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