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24VNA6 / 25VNA4: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

17

Bluetooth Module

The Bluetooth module used with Carrier Service Tech App can collect
recent fault codes, monitor system operation, and update software. The
Bluetooth module is connected to the PCM via a wire harness mounted
on the bottom horizontal section of control panel and is centered over the
plastic insert to maximize transmission range of module. See appropriate
fault  code  description  for  Bluetooth  Module  related  faults.  If
unsuccessful with pairing while fault is not active, see service app for
troubleshooting.

DIAGNOSTIC CODES AND TROUBLESHOOTING

Code 13-53 System Control Upgrade Strongly Recommended 
Code 13-82 System Control Upgrade Recommended 

Code 13-53 indicates that the system control is sufficiently out of date
that the equipment will operate and that it is likely that the homeowner
will take notice of sub-optimal behavior.
Code 13-82 indicates that the system control is out of date and should be
upgraded to take full advantage of the features and functionality of the
equipment system.  
To correct codes 13-53 or 13-82, upgrade the system control to the latest
version available.

Code 14-94 Line Voltage Low

Low  line  voltage  may  result  in  increased  electronic  component
temperatures and shorten the life of VFD. Since control voltage is based
on line voltage, solenoids and relays may not pull in and hold correctly

as  well.  "Line  Voltage  Low"  fault  is  set  when  incoming  line  voltage
drops  below  180V AC  RMS  at  any  time,  or  when  line  voltage  drops
below  185V  AC  RMS  for  more  than  5  seconds.  Once  line  voltage

increases above 187V, the fault will clear. While fault is active unit will
not  operate  or  will  shut  down  if  already  running.  This  fault  does  not
escalate to a malfunction.
This measurement is taken at the secondary side of 24V transformer and

a scaler value applied at the factory to correct for transformer variation.
Technician should first measure incoming line voltage at terminal block.
Second,  check  tightness  of  all  line  voltage  connections.  Loose
connections can cause excessive voltage drop and trigger this fault. If all

connections  are  tight  and  line  voltage  is  still  low,  additional  steps
involving  the  local  power  utility  or  addition  of  external  power
conditioner may be required.

Code 15-94 Line Voltage High

High  line  voltage  may  result  in  increased  stress  on  electronic
components and shorten the life of VFD. "Line Voltage High" fault is set
when incoming line voltage rises above 285V AC RMS at any time, or
when line voltage rises above 280V AC RMS for more than 5 seconds.
Once  line  voltage  drops  below  these  thresholds  the  fault  will  clear.
While fault is active unit will not operate or will shut down if already
running. This fault does not escalate to a malfunction.
This measurement is taken at the secondary side of 24V transformer and
a scaler value applied at the factory to correct for transformer variation.

Technician should first measure incoming line voltage at terminal block
using VOM. If voltage reading is below 285 VAC RMS, perform voltage
calibration steps using service app. If VOM measured voltage is above

280VAC  RMS,  additional  steps  involving  the  local  power  utility  or
addition of external power conditioner may be required.

Code 17-06 Lost BTM Communication

The Bluetooth module used with Carrier Service Tech App can collect
recent fault codes, monitor system operation, and update software. The

Bluetooth module is connected to PCM via wire harness and is mounted
on the bottom horizontal section of control panel and is centered over the
plastic  insert  to  maximize  transmission  range  of  module.  After  unit

power  up,  the  Bluetooth  module  will  send  periodic  messages  to  PCM
which  confirm  the  status  of  module.  If  2  consecutive  minutes  of
messages are missing, code 17-06 will become active. Code 17-06 will

clear when a single good message is received by PCM. If this fault is
active, inspect PCM to Bluetooth module harness and ensure both ends
are  fully  seated  on  board  header.  Also  inspect  and  repair  any  wire

damage on  harness. If  no  green or  red  led is  present  on  the Bluetooth

module, disconnect harness at the Bluetooth module and check for 18-30
VAC  between  pins  1  and  3  at  the  Bluetooth  module  connector  end  of
harness.  If  voltage  is  present  and  code  is  active,  replace  Bluetooth

module. An  active  code  17-06  will  not  affect  system  operation  in  any
way  except  the  service  tool  app  will  not  connect  to  unit.  If  code  is
cleared  and  service  app  is  not  able  to  connect  to  Bluetooth  module,

follow troubleshooting steps in service app.

Code 18-11 Indoor Coil Freeze Protection

Code 18-11 indicates that the equipment is reducing compressor speed
compared to the requested capacity demand in an effort to prevent ice
accumulation  on  the  indoor  coil.    The  PCM  monitors  the  saturated

suction  temperature  at  the  compressor,  and  when  the  saturation
temperature approaches 32°F, the compressor speed is reduced until the
saturated  suction  temperature  is  above  32°F.    If  the  compressor  speed

reduction  is  not  able  to  achieve  a  saturated  suction  temperature  above
32°F then it will continue to operate until either demand is removed or a
32-15 occurs.
Code 18-11 has been activated in PCM software versions 5.0 and above.
This fault is not active in PCM software versions less than 5.0
Code 18-11 can be caused by insufficient airflow across the indoor coil
due  to  a  dirty  filter  or  restrictive  ductwork.    Code  18-11  can  also  be
caused by insufficient refrigerant charge in the system.  Check the indoor

equipment for excessive static air pressure and check refrigerant charge
levels to correct this fault.

Code 24-58 5V PCM Power Out of Range Lockout

The PCM supplies 5V DC to VFD through the communication harness
to power low voltage IC's (pin 4 of 6 pin wire harness). If this voltage is
interrupted  the VFD  will  cease  to  communicate  with  PCM. The  PCM
will  continue  to  operate  for  a  short  period  of  time  in  case  this

interruption is intermittent, but if the voltage is not restored the system
will shut down and declare code 24-58. The fault will clear once 5V DC
is  restored  to  VFD  via  PCM  communication  harness.  The  5VDC  on

communication  harness  is  shared  with  5VDC  powering  pressure
transducers.
When  code  24-58  is  active  disconnect  PCM  to  VFD  communication
harness and measure voltage between pin 3 (GND) and pin 4 (+5V DC)

at  the  VFD  connection  end.  If  voltage  is  present,  reconnect  harness,
power cycle, and check if fault is still present. If so, VFD will require
replacement. If voltage is not present at VFD end of harness, check for

voltage at the PCM header. If voltage is not present there, Disconnect all
other  sensors  from  PCM  until  fault  is  cleared.  Whichever  sensor  is
disconnected that makes fault disappear should be inspected for damage,

likely a short exists in the harness. Once all sensors are disconnected and
fault is present, confirm 5VDC is not present on PCM board, if not then
replace PCM.

Code 25-22 Model Plug Missing
Code 25-62 Model Plug Missing Lockout

The  Model  Plug  Missing  Fault  and  Malfunction  indicate  that  a  model
plug  is  not  presently  installed  on  the  PCM  or  was  not  present  when

power  was  applied  to  the  equipment.    If  a  valid  model  plug  has
previously been installed, the PCM will have the most recently installed
model plug value stored in memory.
Code 25-22 indicates that a valid model plug value is present in memory,

but a model plug is not currently installed.  If a Code 25-22 is active, the
equipment will operate properly provided that the model plug value in
memory  corresponds  to  the  equipment  model.    To  clear  Code  25-22,

remove power from the equipment, install the model plug corresponding
to the equipment model, and reapply power to the equipment.
Code 25-62 indicates that a valid model plug was not present when the
equipment  was  powered  up,  and  there  is  no  valid  model  plug  value
stored in PCM memory.  If a Code 25-62 is active, the equipment will

not  operate.    The  PCM  will  not  acknowledge  a  new  model  plug
installation  while  power  is  applied  to  the  equipment.    To  clear  Code
25-62,  remove  power  from  the  equipment,  install  the  model  plug

corresponding  to  the  equipment  model,  and  reapply  power  to  the
equipment.    Code  25-62  can  only  be  cleared  by  having  a  valid  model
plug installed when power is applied to the equipment.

Summary of Contents for Infinity 24VNA6

Page 1: ...ons 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Status Light 10 Comm Light 10 VFD Comm Ligh...

Page 2: ...et the HP unit achieves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technolog...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wirin...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 24VNA6 25VNA4 Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...nding on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crankcase heater band inst...

Page 6: ...P Swtich Settings IMPORTANT The R Rc signal on the PCM comes from the transformer in the equipment The phase of this transformer connection is not controlled relative to the phase of the transformer i...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...valve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...eceived within the last 2 minutes and the equipment is operating in emergency communicating mode VFD Comm Light The VFD Comm light blinks every time there is a message received from the VFD If a messa...

Page 11: ...IOR TO TOUCHING ELECTRICAL COMPONENTS Verify less than zero 0 vdc voltage at VFD connections shown on cover Table 2 VFD LED Indicator Functions LED Identification Color Function R1 Red Used to indicat...

Page 12: ...emand is present and until pressure equalization is complete if necessary and the fan has successfully started Diagnostic Code Recall The Diagnostic Code Recall mode will be enabled if the Forced Defr...

Page 13: ...hutdown occurs the next operating cycle will operate at 25 less capacity Each fault after that will reduce capacity by an additional 25 Each hour of operation without a fault will increase the availab...

Page 14: ...at the bottom of the control box with the sensing element protruding through the bottom of the control box to be in contact with the outside air The OAT thermistor location is illustrated in Fig 13 A...

Page 15: ...are displayed as critical faults even during cooling operation so that service may be performed before heating is required Pressure Sensors The equipment contains two pressure transducers Suction Pres...

Page 16: ...VI valve bodies are different for different models the stator for all valves have the same electrical properties The EXV coil resistance should fall between 43 and 49 ohms when measured from common t...

Page 17: ...d on board header Also inspect and repair any wire damage on harness If no green or red led is present on the Bluetooth module disconnect harness at the Bluetooth module and check for 18 30 VAC betwee...

Page 18: ...ed with new undamaged part LLS are field installed accessories Check LLS wiring for shorts See wiring diagram for fuse size and location Code 31 11 Compressor High Pressure Limiting Code 31 58 Compres...

Page 19: ...sor The PEV is included to ensure compressor will never start against a high pressure differential This fault will become active if a demand exists and the PEV is not successful in lowering pressure d...

Page 20: ...f OAT thermistor is higher than the electrical circuit is capable of measuring this fault will be generated Measure resistance value of thermistor at the PCM connector If value is above 465kohm look f...

Page 21: ...Code 57 42 P1 Shorted Lockout Code 58 02 P2 Shorted Fault Code 58 42 P2 Shorted Lockout Pressure transducers are dynamically assigned based on their relative values within PCM software This feature a...

Page 22: ...day the EXV VI will test itself by operating to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count whe...

Page 23: ...PCM reset the VFD and restart if demand is still present The system should resume operation after 5 minute compressor protection time delay expires 4 occurrences of code 82 15 within a 1 hour period w...

Page 24: ...t in 86 46 malfunction which has a 1 hour lockout When code 86 06 is set VFD will shut down compressor and fan and re initialize in an attempt to re establish communication between VFD and PCM Inspect...

Page 25: ...res Three occurrences of code 88 36 within a 4 hour period will result in 88 76 malfunction and 4 hour lockout While this fault or malfunction is active the unit is inoperable This malfunction once se...

Page 26: ...e 33 15 55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting E...

Page 27: ...12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 VFD Heat Sink Overtemp Shut...

Page 28: ...nd designs without notice and without obligations 28 A200187 Fig 19 2T 3T Control Box A200188 Fig 20 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 29: ...otice and without obligations 29 A200191 Fig 23 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 30: ...192 Fig 24 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 31: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 31 A200193 Fig 25 PCM used on all models...

Page 32: ...designs without notice and without obligations 32 A200194 Fig 26 Bluetooth Module used on all models A200195 Fig 27 Fan Motor used on all models A200196 Fig 28 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 33: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200199 Fig 31 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 32 VF...

Page 34: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 34 A200201 Fig 33 PCM Wiring Diagram...

Page 35: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 36: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 37: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 38: ...ventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 38 This fusible element will m...

Page 39: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 41 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 40: ...idential HVAC training resources that help strengthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with y...

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