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TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or the classified section of your local telephone directory under the

“Heating Equipment’’ or “Air Conditioning Contractors & Systems’’ heading for dealer listing by brand name. 

Have available the Model No., Series Letter, & Serial No. of your equipment to ensure correct replacement part.

 

Carrier Corporation    7310 West Morris St.    Indianapolis, IN 46231

 

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations

 

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Copyright 2002 Carrier Corporation

Form: OM58-102

Replaces OM58-101     Printed in the U.S.A. 

a

6-02

PC 101

                Catalog No. 535-80080

 

8

 

they are open and unobstructed. If this isn’t the cause of the 
problem, call your servicing dealer.

If your furnace isn’t operating at all, check the following list 
for easily solved problems:

•  Is your thermostat set above room temperature? Is the 
HEAT mode selected?
•  Is the electrical power supply switch on? Is the blower 
access door firmly in place? Are any fuses blown? (There is a 
fuse on the furnace control.) Has a circuit breaker tripped?
•  Is the manual shut-off valve in the gas supply pipe leading 
to the furnace open? Does the lever point in the same direction 
that the pipe runs (open)? Or is it at a right angle to the pipe 
(closed)?

 

NOTE:

 

 Before proceeding with the next checks, turn off the 

electrical power supply to the furnace. Remove access door.
•  Is the switch on the gas valve turned to the ON position? If 
this or the preceding check shows an interruption in the gas 
supply, make sure the gas has not been shut off for safety rea-
sons. If nothing else seems to be wrong, follow the startup pro-
cedures found on pages 4 and 5 of this booklet.
•  If for some reason the vent is blocked, the blocked vent safe-
guard switch will shut off the furnace. (See page 2 or 3 for 
switch location.) The switch will automatically reset after the 
furnace cools off.
•  Check the manual reset limit switches located on the end of 
the burners. If the furnace has experienced a high-temperature 
condition due to inadequate combustion air, these switches will 
shut off the furnace. Reset the switches by pushing the button 
on the switch. If the switch trips a second time, turn off the 
furnace and call for service.
•  If your furnace still fails to operate, call your servicing deal-
er for troubleshooting and repairs. Tell your dealer the model 

and serial numbers for your furnace. (You should have them 
recorded on page 8 of this booklet.) By knowing exactly which 
furnace you have, the dealer may be able to offer suggestions 
over the phone or save valuable time through knowledgeable 
preparation for the service call.

 

Regular dealer maintenance

 

In addition to the type of routine maintenance you might be 
willing to do, your furnace should be inspected regularly by a 
properly trained service technician. A semiannual inspection 
(or annual inspection, at least) should include the following:

1. Inspection of all flue gas passages including the burners, 

heat exchanger, inducer, elbow, and vent pipe.

2. Inspection of all combustion and ventilation air 

passages and openings.

3. Close check of all gas pipes leading to and inside of your 

furnace.

4. Inspection and cleaning of the blower motor and wheel.
5. Routine inspection and cleaning/replacement of the air filter.
6. Inspection of all supply- and return-air ducts for obstruc-

tions, air leaks, and insulation. Any problems found should 
be resolved at this time.

7. Inspection of furnace installation for proper support and any 

obvious deterioration of the furnace. The support must be 
sound and without sags, gaps, cracks, etc., around the fur-
nace base so as to provide an air seal between the return-air 
duct and furnace.

8. A check for loose connections attaching individual compo-

nents. Inspection of all electrical wiring and their connections.

9. Operational check of the furnace itself to determine working 

condition. Repair or adjustment should be made at this time.

Ask your servicing dealer for further details about an econom-
ical service contract that covers seasonal inspections.

 

INSTALLATION DATA

 

Date Installed
Dealer Name
Address
City
State/Province

Zip/Postal Code

Telephone

 

FURNACE

 

Product No.
Model No.

Serial No.

 

AIR CONDITIONER OR HEAT PUMP

 

Product No.
Model No.
Serial No.
INDOOR COIL:
Product No.
Model No.
Serial No.

 

 

 

Summary of Contents for INDUCED-COMBUSTION GAS FURNACE

Page 1: ...of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed...

Page 2: ... went into the development of your new furnace Take a little time now to assure its most efficient operation for years to come 1 Furnace shown in upflow position may be used in downflow or horizontal orientation or applications WeatherMaker 8000TS FURNACE COMPONENTS 2 VENT ELBOW DRAFT SAFEGUARD SWITCH GAS MANIFOLD GAS BURNER FLAME SENSOR BLOWER DOOR SAFETY SWITCH BLOWER AND MOTOR PRESSURE SWITCH F...

Page 3: ...ace contains safety devices which must be manu ally reset If the furnace is left unattended for an extended period of time have it checked periodically for proper oper ation This precaution will prevent problems associated with no heat such as frozen water pipes etc See Before You Request a Service Call section in this manual SAFETY CONSIDERATIONS Installing and servicing heating equipment can be ...

Page 4: ...g 5 2 Close the external manual gas valve See Fig 6 5 6 7 3 Turn OFF electrical supply to the furnace See Fig 7 4 Remove the outer door by loosing the thumbscrew and pulling the door forward See Fig 8 5 Turn the control switch to OFF and wiat 5 minutes to clear out any gas See Fig 9 6 After waiting 5 minutes if you still smell gas STOP Fol low the safety information on the cover of this manual If ...

Page 5: ...ed off ContinuousFanOperation Somethermostatshavea FAN switch with 2 selections AUTO and ON When thermostat is set onAUTO the furnace blower cycles on and off controlled by the thermostat In ON position the furnace blower runs con tinuously except for a 42 62 sec delay at the call for heat This keeps the temperature level in your home more evenly balanced It also continuously filters the indoor ai...

Page 6: ...emove side filters Recommended Some furnaces may have 2 filters Filters may be field modified by cutting filter material and support rods 3 in filters Alternate sizes and additional filters may be ordered from your dealer COMBUSTION AREA AND VENT SYSTEM Inspect the combustion area and vent system before each heating season An accumulation of dirt soot or rust can mean a loss of efficiency and impr...

Page 7: ...t blue If not or if you suspect some other malfunction call your servicing dealer 6 Replace the access door See Fig 11 BEFORE YOU REQUEST A SERVICE CALL Before you call for service check for several easily solved problems Check for sufficient airflow Check the air filter for dirt Check for blocked return air or supply air grilles Be sure WARNING If holes are found or if the vent pipe is obstructed...

Page 8: ...re condition due to inadequate combustion air these switches will shut off the furnace Reset the switches by pushing the button on the switch If the switch trips a second time turn off the furnace and call for service If your furnace still fails to operate call your servicing deal er for troubleshooting and repairs Tell your dealer the model and serial numbers for your furnace You should have them...

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