background image

TROUBLESHOOTING PROCEDURE 

• Make sure furnace blower is operating and thermostat is calling for heat.

• Make sure the Outdoor Temperature Sensor is connected to the “ODT” terminals of the control. (For Manual Operation, 

make sure Manual Mode Resistor
Case is in place.)

• Check main wiring diagram for

correct Humidifier Control installation.

• Check voltage at Humidifier Control

“R” and “C” terminals. Voltage 
should be 22 VAC minimum – 30 VAC
maximum.

• Check Current Sensing Relay 

(if used) for correct installation (see
Current Sensing Relay instructions).
Do not use Current Sensing Relay in
transformer circuit or “R” and “C”
circuit of Humidifier Control. Current
Sensing Relay is to be used in the 
“H” circuit only.

• In “Test” mode, humidifier will

operate for 1 minute only. DO NOT
LEAVE IN TEST MODE AS
HUMIDIFIER WILL NOT OPERATE

• Make sure saddle valve is open.

Humidifier Control Troubleshooting Guide

Applies to both Automatic and Manual Operation unless indicated otherwise.

SYMPTOM

Humidifier does
not operate in
“Test” mode

System Checkout

1. For system Test/Reset, be sure that 24 VAC is applied to the “R” and “C” terminals 

of Humidifier Control.

2. Snap the door back onto the Humidifier Control Base.
3. Activate furnace blower and be sure thermostat is calling for heat.
4. Rotate the control knob of Humidifier Control clockwise to the “Test/Reset” position.

When the knob is set in the “Test/Reset” position, the green “Change Humidifier Pad”
light will blink. Make sure the knob is not left in the “Test/Reset” position when the 
installation is done. Rotating knob to test position resets the humidifier pad change timer
to zero. The Control must be energized to reset the Humidifier Pad Indicator.

5. If all is set up properly, you should be able to hear the solenoid valve click open. 

In “Test/Reset” mode, the Humidifier will operate for 1 minute.

6. If the humidifier does not activate with the

Humidifier Control in the “Test/Reset” position,
refer to troubleshooting guide.

7. Setting the Humidifier Control:

• If home is occupied, set Humidifier Control to

“Normal” (For Manual Operation, set to 35%)

• If home is vacant, set Humidifier Control to “Off”

8. Inform homeowner to refer to the Owner’s Manual

for the initial adjustment period.

9. Make sure the Red Diagnostic Light is not lit. If the

Red Diagnostic Light is lit, re-check your wiring. 

WARNING

Sharp edges on the opening may cause cuts. Use care when cutting the plenum opening 
and installing the Humidifier Control.

CAUTION

• Do not mount Humidifier Control on supply plenum or duct. The unit will not withstand 

supply temperatures and will malfunction!

• When installing Humidifier Control on counterflow furnaces, ensure blower continues 

to run after a heat call is satisfied to eliminate high temperatures from damaging the
Humidifier Control. 

• Do not mount Humidifier Control downstream of the bypass outlet. False humidity 

conditions will cause humidifier to operate incorrectly.

1.

CUT OUT TEMPLATE ALONG EDGES.

2.

PLACE TEMPLATE ON THE RETURN PLENUM UPSTREAM OF (BEFORE) THE 
HUMIDIFIER CONNECTION.

3.

TRACE OUTSIDE EDGES OF TEMPLATE.

4.

REMOVE TEMPLATE AND ACCURATELY CUT PLENUM OPENING.

5.

USING 4 SHEET METAL SCREWS, INSTALL HUMIDIFIER CONTROL IN PLENUM OPENING.

HUMIDITRAC CONTROL

WIRING TERMINALS

24V

ODT

H

R

C

R

C

H

ODT

24V

PO

WER

BYP

ASS

SWITCH POSITION

OUTDOOR
TEMPERATURE
SENSOR

VARIABLE SPEED
FAN COIL

24 VAC

HUM 1

HUM 2

STANDARD FURNACE &
VARIABLE SPEED FURNACE

HUMIDITRAC CONTROL

WIRING TERMINALS

HUMIDIFIER

24 VAC LEADS

(COMMON)

C

HUM

(HUMIDIFIER)

24 VAC
TERMINALS
ON FURNACE

HUMIDIFIER CORD
PLUGGED INTO
120 VAC POWER SOURCE

24 VAC

120 VAC

TOTALINE P110-0050
CURRENT SENSING
RELAY 

COMMON LEAD

24 VAC LEADS

FURNACE / AC

BLOWER MOTOR

TRANSFORMER

(FIELD SUPPLIED)

HUMIDIFIER

OUTDOOR
TEMPERATURE
SENSOR

HUMIDIFIER CORD
PLUGGED INTO
120 VAC POWER SOURCE

C

LO

HI

R

C

H

ODT

24V

HUMIDITRAC CONTROL

WIRING TERMINALS

SWITCH POSITION

BYP

ASS

PO

WER

24 VAC
SOLENOID VALVE
LEADS

HUMIDITRAC CONTROL

WIRING TERMINALS

OUTDOOR
TEMPERATURE
SENSOR

24V

ODT

H

R

HUMIDIFIER

HUMIDIFIER

24 VAC
SOLENOID VALVE
LEADS

24 VAC
TERMINALS
ON FURNACE

24 VAC

120 VAC

120 VAC
“EAC”
TERMINALS
ON FURNACE

TRANSFORMER

(FIELD SUPPLIED)

NOTE: CONNECT SOLENOID VALVE TO HOT
WATER IF HUMIDIFIER WILL BE OPERATED
INDEPENDENT OF HEATING CALLS.

C

HUM

C

OUTDOOR
TEMPERATURE
SENSOR

Diagram A

STANDARD FURNACE; VARIABLE SPEED FURNACE; VARIABLE SPEED FAN COIL

Diagram B

STANDARD FAN COIL

Diagram C

FOR OPERATION DURING
“HEAT CALL” ONLY

Diagram D

FOR OPERATION WHEN
BLOWER IS ENERGIZED

FAN POWERED HUMIDIFIER WIRING DIAGRAM

BYPASS HUMIDIFIER WIRING DIAGRAM

90-1017

90-1018

Reviews: