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energized until the low pressure switch closes and the anti--short

cycle time delay expires. If the low pressure switch opens 2--4

times in 1 hour, the unit will enter a 4 hour lockout period.

S

ANTI--SHORT CYCLE TIMER

: 5 minute delay on break

timer to prevent compressor short cycling.

S

RANDOM START

: Each board has a unique random start delay

ranging from 30 to 270 seconds on initial power up to reduce the

chance of multiple unit simultaneously starting at the same time

after power up or after a power interruption, thus avoiding

creating large electrical spike.

S

CONTROL FAULT

: If the split geothermal unit control board

has failed, the control will flash the appropriate fault code (see

Table 15). The control board should be replaced.

S

UPM DIP SWITCH SETTINGS:

The UPM has 3 features

controlled on the dip switch.

1. Freeze Protection Limit for the Freeze one water coil.
2. Lockout Settings (Soft Lockouts)
3. Brownout (High voltage protection)

DIP SWITCH

DIP Switch Position

ON

OFF (Default)

SW1

Freeze Protection

Limit

15

F

26° F

SW2

Number of Trips

to Lockout

(HPS / LPS)

4

2

SW3

Brownout

Brownout Protec-

tion is Disabled

Brownout Pro-

tection is Active

S

FREEZE SENSOR

: The water coil is protected by a thermistor

located between the condensing water coil (coax) and the thermal
expansion valve (see Fig. 9).

The setting is default at 26

_

F (--3.33

_

C) but can be changed for

units with ample anti--freeze to have a lower setting of 15

_

F

(--9.44

_

C) with the dip switch selection or UI setting.

If the unit is employing an open loop system (no anti--freeze
protection), the freeze limit trip for the UI will only allow

selection of 26

_

F (--3.33

_

C) in order to shut down the unit at the

appropriate leaving water temperature and protect the heat pump
from freezing.

If the refrigerant temperature drops below or remains at freezing
limit trip for 30 seconds, the UPM will shut down the compressor

and the board will flash fault code 86 (FRZ1 lockout). Fault code
86 will remain until the condition is corrected and also requires a

manual reset low voltage circuit. After a manual reset and there is
a call for heating, the unit will be re--energized automatically
ONLY when the freeze sensor temperature is 7

_

F (--13.9

_

C)

above setpoint (SW1).
Fault code 57 is FRZ1 sensor fault, which means the sensor is

invalid, meaning the sensor could be open or faulty. If the sensor
is invalid or out of the range (the range is from --50

_

F to 150

_

F

(--45.6

_

C to 65.6

_

C), the compressor will be de--energized and

display the freeze sensor fault code (57). When the sensor goes
back into range, freeze sensor fault code will clear and the system

will start up automatically if a demand exists.

For troubleshooting the Freeze Sensor, refer to Table 15.

A14121

Fig. 23 -- Freeze Protection Sensor Location

CAUTION

!

UNIT DAMAGE AND/OR OPERATION HAZARD

Failure to follow this caution may result in unit damage

and/or improper equipment operation.
If unit is employing a fresh water system (no anti--freeze

protection), it is extremely important to have the Freeze1

set to the default 26

_

F (--3.33

_

C).

CAUTION

!

UNIT DAMAGE AND/OR OPERATION HAZARD

Failure to follow this caution may result in unit damage

and/or improper equipment operation.
Freeze sensor will not guard against the loss of water. A

flow switch is recommended to prevent the unit from

running if water flow is lost or reduced.

S

LOCKOUTS

: If system protection faults occur, the unit will shut

down the compressor and fault codes will be shown on the UPM

board and the UI screen.

There are two types of lockouts:

Soft lockouts -- This is a selectable dipswitch position to allow 2

or 4 unit trips before going to hard lockout.

Hard lockouts -- Will require a manual reset.

This applies to all unit trips unless otherwise noted. In order to

exit the hard lockout early for servicing, the low voltage power to

the unit would need to be reset and the fault conditions corrected.

NOTE:

The blower motor will remain active during a lockout

condition.

S

BROWNOUT PROTECTION

: The compressor will be shut

down if the incoming voltage falls below 170 VAC for 4 seconds

and fault code will display on UPM LED and wall control (if

applicable). The compressor will remain off until the voltage is

above 173 VAC for at least 4 seconds and the anti--short cycle

timer times out.

Defeat the Brownout -- The high voltage brownout feature can be

defeated in the event of nuisance trips due to severe noisy power

conditions. The UPM dip switch has brownout ON as default, to

defeat the brown out protection, the selection can be changed to

OFF. All efforts should be exhausted to correct any electrical

deficiencies before defeating this safety feature to eliminate

possible equipment damage.

S

COMPRESSOR VOLTAGE SENSING

: If there is no 230V at

the compressor contactor(s) when the indoor unit is powered and

cooling or heating demand exists, the appropriate fault code is

displayed. Verify the disconnect is closed and 230V wiring is

connected to the unit.

S

230V LINE (POWER DISCONNECT) DETECTION

: The

control board input terminals labeled VS and L2 (see Fig. 22) are

used to detect compressor voltage status and alert the user of

potential problems. The control continuously monitors the high

voltage on the run capacitor of the compressor motor. Voltage

should be present any time the compressor contactor is energized

and voltage should not be present when the contactor is

de--energized.

S

CONTACTOR SHORTED DETECTION

: If there is

compressor voltage sensed when there is no demand for

compressor operation, the contactor may be stuck closed or there

may be a wiring error. The control will flash the appropriate fault

code.

If the control senses the compressor voltage after start--up and is

then absent for 10 consecutive seconds while cooling or heating

demand exists, the thermal protector is open.

The control de--energizes the compressor contactor for 15

minutes. The control Status LED will flash the appropriate code

shown in Table 15. After 15 minutes, with a call for low or high

stage cooling or heating, the compressor contactor is energized. If

the call for cooling or heating continues, the control will energize

the compressor contactor every 15 minutes. If the thermal

Summary of Contents for GZ024

Page 1: ...ualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this prod...

Page 2: ...laims with the carrier Concealed damages not discovered until after removing the units from the packaging must be reported to the carrier within 24 hours of receipt Location Clearance To maximize syst...

Page 3: ...ons See Fig 3 Diagram shows typical vertical package unit installation and is for illustration purposes only Ensure access to Heat Pump is not restricted Note Package unit shown GZ unit is connected t...

Page 4: ...ll to supply both domestic water and the heat pump care must be taken to insure that the well can provide sufficient flow for both In well water applications a slow closing solenoid valve must be used...

Page 5: ...will occur Corrosion Prevention pH All 6 8 5 Monitor treat as needed 6 8 5 Minimize steel pipe below 7 and no open tanks with pH 8 Hydrogen Sulfide H2S All At H S 0 2 ppm avoid use of copper and coppe...

Page 6: ...INSTALLATIONS Power Disconnects Air Handler Vibration Isolator Pad Fig 5 Typical Split with Air Handler Installation Vibration Isolator Pad Power Disconnects Fig 6 Typical Split with A coil Furnace In...

Page 7: ...liquid lines affects system performance to a lesser degree provided that a solid column of liquid no flash gas is being delivered to the refrigerant metering device and that the liquid pressure at the...

Page 8: ...tem charge Factory charge 45 ft 25 ft X 60 oz ft Total system charge 86 oz 20 ft x 60 oz ft 98 oz Additional 12 oz of R410A refrigerant required Model GZ060 with 10 ft of equivalent length of 3 8 O D...

Page 9: ...e hoses should be used between the unit and the rigid system to avoid possible vibration Ball valves should be installed in the supply and return lines for unit isolation and unit water flow balancing...

Page 10: ...s 3 tons and smaller one valve is typical For larger two stage heat pumps there is an opportunity to save a significant amount of energy and avoid wasting water with the use of two solenoid valves one...

Page 11: ...r piping allowing all air to bleed out until water appears at valve 6 Before restoring the power or fuel supply to the water heater adjust the temperature setting on the tank thermostat s to ensure ma...

Page 12: ...by a pause then 7 long flashes followed by another pause and repeats this series The Wall Control will display text on the screen for the last 10 events S Exit service screens by selecting Done Non Co...

Page 13: ...ber that all sides of the cabinet are accessible but in event the unit is placed where all sides make this difficult removal of the box may help The transformer is a 75va transformer which should prov...

Page 14: ...IMPORTANT A160124 Communicating controls notes 1 Y2 connector ST1 is used for a utility curtailment input and is not available for use as an output for the second valve However the wiring harness exte...

Page 15: ...esult in unit damage and or improper equipment operation If heat recovery unit is installed in an area where freezing may occur the unit must be drained during winter months to prevent heat exchanger...

Page 16: ...ws the UI to display outdoor air temperature A150195 Fig 20 OAT Sensor Connection Compressor Start Accessories In the event of the rare occurrence of compressor starting issues such as dimming of the...

Page 17: ...aries are dual tapped for 208 and 230 volts Connect the appropriate tap to ensure a minimum of 18 volts secondary control voltage 24 volts is ideal for best operation jThe following guidelines are rec...

Page 18: ...access the refrigerant system at start up on package units Access should only be necessary as last resort in troubleshooting to prevent unnecessary charge issues j Check the water flow and operating...

Page 19: ...SEC YES NO NO YES START ANTI SHORT CYCLE INITIAL POWER UP YES NO START RANDOM START UP START COUNTER NEEDED YES COUNT 2 OR COUNT 4 BLINK CODE ON STATUS LED DISPLAY OUTPUT PULSE ALR OUTPUT ON PULSE NO...

Page 20: ...ducing the effective displacement of the compressor Full capacity is achieved by blocking these vents thus increasing the displacement to 100 A DC solenoid in the compressor controlled by a rectified...

Page 21: ...mportant to have the Freeze1 set to the default 26_F 3 33_C CAUTION UNIT DAMAGE AND OR OPERATION HAZARD Failure to follow this caution may result in unit damage and or improper equipment operation Fre...

Page 22: ...temperature would be set too high then the GHP would not be providing the customer with the best efficiency due to extended operation run hours of the gas furnace or electric heat resulting in higher...

Page 23: ...M 1064 1063 QUIET N A 911 048 Low 936 Max 1486 1486 EFF 1 1207 1207 EFF 2 1300 1300 COM 1107 1105 QUIET N A 947 048 High 1080 Max 1714 1714 EFF 1 1393 1393 EFF 2 1500 1500 COM 1277 1275 QUIET N A 1093...

Page 24: ...1 1 1 0 1 0 10 2 3 2 2 2 0 2 0 1 9 1 8 1 8 1 7 1 7 15 4 8 4 7 4 2 4 1 3 9 3 8 3 7 3 6 3 5 GZ072 9 1 0 1 0 0 9 0 9 0 9 0 8 0 8 0 8 0 8 12 1 7 1 7 1 5 1 5 1 4 1 4 1 3 1 3 1 3 18 3 6 3 5 3 2 3 1 3 0 2 9...

Page 25: ...Load 30 4 76 92 242 297 3 4 13 14 8 80 97 249 304 2 3 13 15 40 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 8 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 50 4 134 163 211 258 14 18...

Page 26: ...4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 40 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 50 4 5 131 160 214 261 14 1...

Page 27: ...1 87 277 339 6 7 15 19 12 0 75 92 284 347 4 5 16 20 40 6 0 118 144 194 237 21 25 19 23 84 102 291 356 7 9 18 22 12 0 113 138 182 223 12 14 20 24 88 108 299 365 5 6 19 23 50 6 0 127 155 226 276 21 25 1...

Page 28: ...7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 40 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 50 7 0 120 147 215 263 15...

Page 29: ...9 0 71 87 259 316 5 7 19 23 18 0 76 92 264 322 4 5 20 25 40 9 0 120 146 185 225 15 19 21 26 84 102 280 342 7 8 22 26 18 0 117 142 173 211 11 14 22 27 89 108 286 349 5 6 23 28 50 9 0 123 150 218 266 1...

Page 30: ...eeze Sensor Fault 57 Freeze sensor is invalid or out of range Check for open sensor wire disconnected sensor not connect ed properly or abnormal sensor temp ranges Compressor Thermal Cutout in Low Sta...

Page 31: ...pressor is also protected by an internal overload attached to motor windings Compressor Control Contactor The contactor has a 24volt coil The electronic control board controls the operation of the con...

Page 32: ...ntrol of the system In this manner the service technician can run the diagnostic checkouts right at the outdoor unit using the service tool After the checkouts are completed and it is no longer necess...

Page 33: ...00 11 52 18 970 57 135 2 774 103 217 622 34 29 227 600 12 54 18 090 58 136 2 674 104 219 604 33 27 213 600 13 55 17 260 59 138 2 579 105 221 587 32 26 200 500 14 57 16 470 60 140 2 488 106 223 571 31...

Page 34: ...of the unit is a normal protective measure in the design of the equipment If continual lockouts occur call a mechanic immediately and have them check for the following Water flow problems Water tempe...

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