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8

required, check piston size shown on indoor unit rating plate to see
if it matches required piston shown on outdoor unit rating plate. If

it does not match, replace indoor piston with piston shipped with
outdoor unit. The piston shipped with outdoor unit is correct for

any approved indoor coil combination (See Fig. 19). When

changing piston, use a back--up wrench. Hand tighten hex nut, then
tighten with wrench 1/2 turn. Do not exceed 30 ft--lbs.

NOTE

: The indoor piston contains a Teflon ring (or seal) which is

used to seat against the inside of distributor body, and must be
installed properly to ensure proper seating in the direction for
cooling operation.
Always use outdoor units designed to match indoor fan coil

applications.

TEFLON SEAL

BRASS

HEX NUT

STRAINER

PISTON
RETAINER

BRASS
HEX BODY

DISTRIBUTOR

PISTON

FLOW IN
COOLING

TEFLON RING

A09677

Fig. 19 -- Refrigerant Flow -- Control Device

PRODUCT OPERATION HAZARD

Failure to follow this caution may result in improper product

operation.
If using a TXV in conjunction with a single--phase

reciprocating compressor, a compressor start capacitor and

relay are required. Consult outdoor unit pre--sale literature for

start assist kit part number.

CAUTION

!

Step 7 — Condensate Drains

To connect drains, the cap openings must be removed. Use a knife
to start the opening near the tab and using pliers, pull the tab to

remove the disk. Clean the edge of the opening if necessary and

install the condensate line. Finally caulk around the lines where
they exit the fitting to retain the low leak rating of the unit.

UNIT OR PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or

property damage.
The conversion of the fan coil to downflow requires special

procedures for the condensate drains on both A--coil and

slope units. The vertical drains have an overflow hole

between the primary and secondary drain holes. This hole is

plugged for all applications except downflow, but must be

used for downflow. During the conversion process, remove

the plastic cap covering the vertical drains only and discard.

Remove the plug from the overflow hole and discard. At

completion of the downflow installation, caulk around the

vertical pan fitting to door joint to retain the low air leak

performance of the unit.

CAUTION

!

Units are equipped with primary and secondary 3/4--in. FPT drain

connections. For proper condensate line installations see Fig. 1, 2,
3, 5 and 6. To prevent property damage and achieve optimum

drainage performance, BOTH primary and secondary drain lines
should be installed and include properly--sized condensate traps.

(See Fig. 20 and 21.) Factory--approved condensate traps are
available. It is recommended that PVC fittings be used on the

plastic condensate pan. Finger--tighten plus 1--1/2 turns. Do not

over--tighten. Use pipe dope.

2” MIN

(51 mm)

UNIT

2” MIN

(51 mm)

A03002

Fig. 20 -- Recommended Condensate Trap

FILTER
ACCESS
PANEL

SECONDARY DRAIN WITH
APPROPRIATE TRAP REQUIRED
(USE FACTORY KIT OR
FIELD-SUPPLIED TRAP)

PRIMARY TRAP REQUIRED

(USE FACTORY KIT OR 

FIELD-SUPPLIED TRAP OF 

SUFFICIENT DEPTH. 

STANDARD P-TRAPS ARE 

NOT SUFFICIENT. SEE 

FIGURE OF RECOMMENDED 

CONDENSATE TRAP)

A03003

Fig. 21 -- Condensate Trap and Unit

FB

4C

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B

Summary of Contents for fb4c

Page 1: ...ost serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation ELECTRICAL OPERATION HAZARD Fa...

Page 2: ...E A07565 Fig 1 Slope Coil Unit in Upflow Application B Downflow Installation In this application field conversion of the evaporator is required using accessory downflow kit along with an accessory base kit Use fireproof resilient gasket 1 8 to 1 4 in 3 to 6 mm thick between duct unit and floor UNIT OR PROPERTY DAMAGE HAZARD Failure to follow this caution may result in product or property damage Th...

Page 3: ...er kit instructions 8 Align holes with tubing connections and condensate pan connections and reinstall access panels and fitting panel Make sure liquid and suction tube grommets are in place to prevent air leaks and cabinet sweating Install after brazing COIL MOUNTING SCREW BLOWER ASSEMBLY REFRIGERANT CONNECTIONS SECONDARY DRAIN PRIMARY DRAIN DRAINPAN SLOPE COIL SKI COIL SUPPORT RAIL A03001 Fig 5 ...

Page 4: ...3 mm thick right angle brackets Attach brackets to fan coil using no 10 self tapping screws and to wall stud using 5 16 in lag screws See Fig 8 Step 3 Air Ducts Connect supply air duct over the outside of 3 4 in 19 mm flanges provided on supply air opening Secure duct to flange using proper fasteners for type of duct used and seal duct to unit joint If return air flanges are required install facto...

Page 5: ...ard power plug from fan coil and connect male plug from heater to female plug from unit wiring harness See Electric Heater Installation Instructions For units without electric heater 1 Connect 208 230v power leads from field disconnect to yel low and black stripped leads 2 Connect ground wire to unit ground lug NOTE Units installed without electric heat should have a field supplied sheet metal blo...

Page 6: ... this caution may result in product or property damage If W2 W3 and E on any 3 stage heater 18 20 24 or 30kW are individually connected as with outdoor thermostats or any other situation emergency heat relay must be used This relay is in kit Part No KHOT0201SEC and is normally used with kit Part No KHAOT0301FST for 2 outdoor thermostat systems CAUTION The controls are factory circuited for single ...

Page 7: ...ctory default position and move to desired speed tap 1 2 3 or 5 Speed taps 1 2 and 3 have a 90 second blower time delay pre programmed into the motor Speed tap 4 is used for electric heat only with 0 second blower time delay and the WHITE wire must remain on tap 4 Speed tap 5 is used for high static applications but has a 0 second blower time delay pre programmed into the motor see Table 1 FB4C Ai...

Page 8: ...y exit the fitting to retain the low leak rating of the unit UNIT OR PROPERTY DAMAGE HAZARD Failure to follow this caution may result in product or property damage The conversion of the fan coil to downflow requires special procedures for the condensate drains on both A coil and slope units The vertical drains have an overflow hole between the primary and secondary drain holes This hole is plugged...

Page 9: ...sate will be noticeable The owner of the structure must be informed that when condensate flows from the secondary drain or external condensate pan the unit requires servicing or water damage will occur Install traps in the condensate lines as close to the coil as possible See Fig 21 Make sure that the outlet of each trap is below its connection to the condensate pan to prevent condensate from over...

Page 10: ... electric heat relay s open turning off heater elements When G is de energized there is a 90 sec delay before fan relay opens D Electric Heat or Emergency Heat Mode Thermostat closes R to W W energizes electric heat relay s which completes circuit to heater element s Blower motor is energized through normally closed contacts on fan relay When W is de energized electric heat relay s opens START UP ...

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