440 01 4801 00
67
Specifications subject to change without notice.
The electrical ground and polarity for 115--v wiring must be
properly maintained. Refer to Fig. 32 for field wiring information
and to Fig. 75 for furnace wiring information.
NOTE
: If the polarity is not correct, the STATUS LED on the
control will flashes rapidly (Status Code 10) and prevent the
furnace from heating. The control system also requires an earth
ground for proper operation of the control and flame--sensing
electrode.
The 24--v circuit contains an automotive--type, 3--amp. fuse located
on the control. See Fig. 38. Any shorts of the 24--v wiring during
installation, service, or maintenance will cause this fuse to blow. If
fuse replacement is required, use ONLY a 3--amp. fuse. The control
LED will display be off when fuse needs to be replaced.
Troubleshooting
Refer to the service label. See Fig. 67.
The Troubleshooting Guide can be a useful tool in isolating
furnace operation problems. Beginning with the word “Start,”
answer each question and follow the appropriate arrow to the next
item. See Fig. 74.
The Guide will help to identify the problem or failed component.
After replacing any component, verify correct operation sequence.
Proper instrumentation is required to service electrical controls.
The control in this furnace is equipped with a Status Code LED
(Light--Emitting Diode) to aid in installation, servicing, and
troubleshooting. Status codes can be viewed at the indicator in
blower door. The Amber furnace control LED is either ON
heartbeat, off or a code composed of 1 or 2 digits. The first digit is
the number of short flashes, the second digit is the number of long
flashes.
For an explanation of status codes, refer to service label located on
blower door or Fig. 67, and the troubleshooting guide which can
be obtained from your distributor.
Retrieving Stored Status Codes
The stored status codes will NOT be erased from the control
memory, when 115-- or 24--v power is interrupted. The control will
store up to the last 7 Status Codes in order of occurrence.
1. To retrieve status codes, proceed with the following:
NOTE
: NO thermostat signal may be present at control, and all
blower--OFF delays must be completed.
a. Leave 115--v power to furnace turned on.
b. Look into blower door indicator for current LED status.
c. Remove blower door.
NOTE
: The Status Codes cannot be retrieved by disconnecting
the limit switch. To retrieve Status Codes, follow the procedure
below.
2. Turn Setup Switch, SW1--1 “ON.”
3. Manually close blower door switch.
4. Control will flash up to 7 Status Codes.
5. The last Status Code, or 8th Code, will be Code 11.
6. Turn SW1--1 “OFF.”
7. Amber LED will be flashing a heartbeat (bright--dim)
which indicates proper operation.
8. Release blower door switch, install blower door and refer
to the SERVICE label on the blower door for more informa-
tion.
Component Self--Test
Component Test can ONLY be initiated by performing the
following:
1. Remove blower door.
2. Remove the wire from the “R” terminal of the control
board.
3. Turn Setup Switch, SW--1--6 “ON.”
4. Manually close blower door switch.
Blower door switch opens 115--v power to control. No component
operation can occur unless switch is closed. Caution must be taken
when manually closing this switch for service purposes.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
or death.
Blower door switch opens 115--v power to furnace control.
No component operation can occur unless switch is closed.
Exercise caution to avoid electrical shock from exposed
electrical components when manually closing this switch for
service purposes.
!
WARNING
5. Component Test sequence will function as follows:
a. The furnace control CPU turns the inducer motor ON at
high--heat speed and keeps it ON through step c.
b. After waiting 10 seconds the furnace control CPU turns the
hot surface ignitor ON for 15 seconds, then OFF.
c. The furnace control CPU then turns the blower motor
BLWM on at mid--range airflow for 15 seconds, then OFF.
d. After shutting the blower motor OFF the furnace control
CPU switches the inducer to low--heat speed for 10 sec-
onds, then OFF.
NOTE
: The EAC terminals are energized when the blower is
operating.
After the component test is completed, 1 or more status codes (11,
or 25) will flash. See component test section or Service Label (Fig.
67) for explanation of status codes.
NOTE
: To repeat component test, turn setup switch SW1--6 to
OFF and then back ON.
e. Turn setup switch SW1--6 OFF.
6.
RELEASE BLOWER DOOR SWITCH
, reattach wire to
“R” terminal on furnace control board and replace blower
door.
Care and Maintenance
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
Never store flammable or combustible materials on, near, or in
contact with the furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops,
vacuum cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline,
kerosene, cigarette lighter fluid, dry cleaning fluids, or
other volatile fluids.
3. Paint thinners and other painting compounds, paper
bags, or other paper products. Exposure to these
materials could lead to corrosion of the heat
exchangers.
!
WARNING
For continuing high performance and to minimize possible furnace
failure, periodic maintenance must be performed on this furnace.
Consult your local dealer about proper frequency of maintenance
and the availability of a maintenance contract.
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow this warning could result in personal injury,
death, and/or property damage.
Turn off the gas and electrical supplies to the furnace and install
lockout tag before performing any maintenance or service.
Follow the operating instructions on the label attached to the
furnace.
!
WARNING
