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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 111

Catalog No. 534-80004

Printed in U.S.A.

Form 48/50-56SI

Pg 1

1-01

Replaces: 48/50-49SI

Book 1 1 1 4 4 4
Tab

1a 1b 5a 5a 6a 6b

Cancels: IIK 548-36-33

IIK 548-36-35

1/15/01

Installation Instructions

Part Numbers: CRECOMZR--004A01, CRECOMZR--005A01

CRECOMZR--006A01, CRECOMZR--007A01

TABLE OF CONTENTS

Page

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2

ACCESSORIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . 2

VERTICAL ECONOMI$ER INSTALLATION

 . . . . . .  2-5

HORIZONTAL ECONOMI$ER

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ACCESSORY INSTALLATION

. . . . . . . . . . . . . . . . . .  7-12

Accessory Hinged Panels

. . . . . . . . . . . . . . . . . . . . . . . . 7

Standard Hood

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Power Exhaust Hood

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Auxiliary Sensors

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Actuator Auxiliary Switch Adjustment

. . . . . . . . . . .  11

COMMISSIONING

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12,13

CO

2

 Control Set Up

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mechanical Cooling Lockout

 . . . . . . . . . . . . . . . . . . . . 12

Dry-Bulb Changeover Set Up

. . . . . . . . . . . . . . . . . . . . 12

Ventilation Air (Minimum Position

Set Up)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

START-UP

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13,14

Differential Enthalpy Switchover

Strategy

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operating Sequence

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . .  14-16

LED Indication

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Manual Configuration Pushbutton

. . . . . . . . . . . . . . . 14

Sensor Characteristics

. . . . . . . . . . . . . . . . . . . . . . . . . . 14

GENERAL

The accessory EconoMi$er package uses microprocessor-

based controls to sequence mechanical cooling with cool out-
door air (free cooling) to satisfy the cooling load and minimize
energy consumption. Free cooling can be used alone or in con-
junction with mechanical cooling.

The standard economizer uses a dry bulb sensor to sense

Outdoor Air Temperature (OAT). This sensor provides two
functions for the EconoMi$er controller: it determines the
availability of free cooling (EconoMi$er changeover); and it
disables compressors at low ambient temperatures (mechanical
cooling lockout).

When free cooling is available, the EconoMi$er sequences

free cooling with up to two stages of mechanical cooling to
maintain comfort in the space. When free cooling is not avail-
able, the EconoMi$er modulates to an adjustable minimum
position set point to maintain a supply of fresh air entering the
building.

Barometric relief dampers provide natural building pressur-

ization control. An optional power exhaust system is available
for jobs requiring greater relief.

The microprocessor CO

2

 input terminals allow the addition

of an accessory CO

2

 sensor in the space or in return air duct-

work. When the EconoMi$er recognizes the presence of the
CO

2

 sensor, a ventilation control strategy automatically begins

to operate. The outdoor air damper modulates open past mini-
mum position as the CO

2

 level in the space increases over the

adjustable set point.

See Fig. 1 and 2 for EconoMi$er component locations. See

Table 1 for Package Usage and Contents.

Small Rooftop Products

Gas Heating/Electric Cooling,

Electric Cooling, and Heat Pump Units

3 to 12

1

/

2

 Tons

Accessory EconoMi$er Package

with  Power Exhaust and Auxiliary Sensors

BAROMETRIC RELIEF DAMPERS

CONTROLLER

ECONOMI$ER
PLUG

GEAR-DRIVEN
DAMPER

OUTDOOR AIR
TEMPERATURE
SENSOR

ACTUATOR

Fig. 1 — 3 to 6 Ton EconoMi$er

Component Locations

CONTROLLER

BAROMETRIC
RELIEF DAMPERS

OUTDOOR AIR
TEMPERATURE
SENSOR

GEAR-DRIVEN
DAMPER

ACTUATOR

ECONOMI$ER
PLUG

Fig. 2 — 7

1

/

2

 to 12

1

/

2

 Ton EconoMi$er

Component Locations

Summary of Contents for CRECOMZR 004A01 Series

Page 1: ...wo functions for the EconoMi er controller it determines the availability of free cooling EconoMi er changeover and it disables compressors at low ambient temperatures mechanical cooling lockout When free cooling is available the EconoMi er sequences free cooling with up to two stages of mechanical cooling to maintain comfort in the space When free cooling is not avail able the EconoMi er modulate...

Page 2: ...ainer to the hood using the screws provided Repeat the process for the barometric exhaust air screen Do not attach completed Fig 6 hood assembly to unit at this time UNIT PACKAGE NO QTY CONTENTS 3 to 6 Ton Vertical CRECOMZR 004A01 1 Outdoor Air Opening Panel 1 Outdoor Air Hood Top 2 Outdoor Air Hood Sides 1 Exhaust Air Hood Top 2 Exhaust Air Hood Sides 1 Exhaust Air Bottom Bracket 2 Screen Retaine...

Page 3: ...4 12 Mount the supply air temperature sensor to the lower left portion of the indoor blower housing with the two 2 screws provided see Fig 15 Connect the violet and pink wires to the corresponding connections on the supply air temperature sensor Replace the indoor fan motor access panel SEAL STRIP SEAL STRIP OUTDOOR AIR HOOD TOP SCREEN RETAINER OUTDOOR AIR INLET SCREENS OUTDOOR AIR HOOD SIDES ASSE...

Page 4: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO2 CO2 LEGEND Fig 11 EconoMi er Wiring OAT Outdoor Air Thermostat Fig 12 EconoMi er Sensor Wiring ...

Page 5: ...1 BLU GRAY H4 SECONDARY 230VAC X4 X1 HT01AH850 460 VAC RED H1 GRAY H2 SECONDARY 230VAC X4 X1 HT01AH859 575 VAC 23 13 11 21 230VAC OR BLACK L1 BLUE L2 COMPRESSOR 1 CONTACTOR FIELD SUPPLIED WIRING GREEN GND 2 x 4 IN HANDY BOX X3 X2 H2 H3 X2 X3 TO FUSED DISCONNECT Fig 13 Wiring Diagram for Power Exhaust System Fig 14 Indoor Fan Motor Access Panel Location FAN 1 FAN 2 CAPACITOR 2 CAPACITOR 1 RELAY 2 R...

Page 6: ... EconoMi er plug into the unit wiring harness 9 Remove the shipping tape from the barometric relief dampers and ensure the dampers move freely See Fig 18 10 Remove the indoor fan motor access panel see Fig 14 11 Mount the Supply Air SA temperature sensor to the lower left portion of the indoor blower housing with the screws provided See Fig 15 12 Connect the violet and pink wires to the correspond...

Page 7: ...n retainer to the hood using the screws provided Repeat the process for the EA screen 5 Install the complete hood assembly on the unit and secure using the screws provided See Fig 22 ITEM QUANTITY PART NO DESCRIPTION 1 1 50DK508295 Label JCI Economizer 2 5 AL48AM217 Screw 3 1 50CK504722 Label 4 1 HY76TB035 Wire Tie 5 1 AL56AU126 Screw 6 1 50HJ402257 Upper Filter Panel Assembly or reuse existing pa...

Page 8: ...aust hood 1 Install the 3 4 x 3 4 in seal strip on the top panel of the power exhaust hood Install the 1 8 x 7 8 in seal strip on the power exhaust hood side panels and bottom panel Assemble the power exhaust side panels then bottom panel as shown in Fig 23 2 Attach the hood top panel to the side panels 3 Skip Step 4 if this is a retrofit installation 4 Assemble the OA side panels then top panel t...

Page 9: ...ure the complete hood assembly to the rooftop using the screws provided POWER EXHAUST HOOD SIDE BRACE POWER EXHAUST HOOD TOP PANEL U CLIPS 4 FAN ASSEMBLY POWER EXHAUST HOOD SCREEN POWER EXHAUST HOOD BOTTOM PANEL EXHAUST FAN DIVIDER PLATE U CLIP 4 POWER EXHAUST HOOD SIDE NO 10 SHEET METAL SCREW 4 POWER EXHAUST HOOD SCREEN Fig 26 Power Exhaust Hood Cross Section Fig 27 U Clip Installation 1 2 3 1 2 ...

Page 10: ... orientation for a vertical EconoMi er and Fig 36 for a horizontal EconoMi er 2 Open the barometric relief dampers 3 Mount the bracket to the inside of the EconoMi er using a 5 16 in nut driver and the two No 10 self drilling screws provided TO WIRE THE RETURN AIR TEMPERATURE SENSOR OR THE RETURN AIR ENTHALPY SENSOR 1 Remove the knockout plug See Fig 36 or 37 2 Feed the wires through the knockout ...

Page 11: ...o rotate SW no 1 adjuster downward toward zero until resistance is encountered Turn the adjuster in the opposite direc tion until the first stage is energized See Fig 38 or 39 Adjusting Switch 2 SW no 2 has an adjustable trip point from 20 to 90 degrees The adjuster for SW no 2 is factory set at 63 degrees To change the factory setting 1 Reset the Minimum Position Set Point located on the controll...

Page 12: ...entilation Air Minimum Position Set Up If ven tilation air is not required proceed to Step 5 If ventilation air is required perform the following 1 The indoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit con nection board 2 Locate the minimum position MIN POS potentiome ter Turn the potentiometer ...

Page 13: ...er amount of outdoor air to enter the unit If the SAT drops below 53 F the outdoor air damper modulates closed to reduce the amount of outdoor air When the SAT is between 53 and 57 F the EconoMi er maintains its position If outdoor air alone cannot satisfy the cooling requirements of the conditioned space and the OAT is above the MECH CLG LOCKOUT set point the EconoMi er integrates free cooling wi...

Page 14: ... if desired The flash code priorities are as follows 1 On Off or continuous flash 2 Critical fault 3 Non critical fault If any sensors are opened shorted or removed the EconoMi er determines whether the failure is critical or non critical and flashes the appropriate code See Table 7 for proce dures If a non critical sensor fault occurs i e outdoor air humidity the EconoMi er automatically reconfig...

Page 15: ...he Indoor Evaporator Fan Contactor IFC or that 24 VAC is present at the Indoor Evaporator Fan On IFO terminal Check whether 24 VAC is present at Plug PL6 1 red wire and or PL6 3 black wire If 24 VAC is not present check wiring See unit label diagram Check proper thermostat connection to G on the connection board No Power to EconoMi er Controller Check to ensure that 24 VAC is present across Termin...

Page 16: ...e between the wires The values should be the same as the original test If the temperature versus resistance does not coincide with the appropriate value replace the sensor Make sure the tan and violet wires are connected on both ends at the sensor and the controller Damper Position Less than Minimum Position Set Point Supply Air Low Limit Strategy Controlling The supply air temperature is less tha...

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