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Installation Instructions

25HCB3, 25HCC5

Comfort

t

Series Heat Pumps

with Puron

r

Refrigerant

1---1/2 To 5 Nominal Tons

NOTE

: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories

when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and

current editions of the National Electrical Code ( NEC ) NFPA 70.

In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.

Recognize safety information. This is the safety--alert symbol

!

!

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.

DANGER identifies the most serious hazards which

will

result in

severe personal injury or death.

WARNING signifies hazards

which

could

result in personal injury or death. CAUTION is used

to identify unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which

will

result in enhanced installation, reliability, or

operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position.

There may be more than 1 disconnect switch. Lock out and

tag switch with a suitable warning label.

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and

wear appropriate protective clothing and gloves when

handling parts.

CAUTION

!

INSTALLATION RECOMMENDATIONS

NOTE

: In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where

unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate

for unit capacity.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal

opening with RTV or other pliable silicon--based caulk.

(See Fig. 1.)

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

a rigid wire or strap which comes in direct contact with

tubing.(See Fig. 1.)

8. Ensure that tubing insulation is pliable and completely

surrounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation. (See Fig. 1.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” (25.4 mm)

 MIN

THROUGH THE WALL

SUSPENSION

A07588

Fig. 1 -- Connecting Tubing Installation

When outdoor unit is connected to factory--approved indoor unit,
outdoor unit contains system refrigerant charge for operation with

AHRI rated indoor unit when connected by 15 ft. (4.57 m) of

field--supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information

located on control box cover and/or in the Check Charge section of
this instruction.

IMPORTANT

: Maximum liquid--line size is 3/8--in. OD for all

residential applications including line line.

Summary of Contents for COMFORT SERIES 25HCB3

Page 1: ...isconnect switch must be in the OFF position There may be more than 1 disconnect switch Lock out and tag switch with a suitable warning label CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts CAUTION INSTALLATION RECOMMENDATIONS NOTE In some cases n...

Page 2: ...LOCATIONS in mm A B C 26 X 26 660 X 660 9 1 8 231 8 4 7 16 112 7 21 1 4 539 8 31 1 2 X 31 1 2 800 X 800 9 1 8 231 8 6 9 16 166 7 24 11 16 627 1 35 X 35 889 X 889 9 1 8 231 8 6 9 16 166 7 28 7 16 722 3 A05177 Fig 2 Tiedown Knockout Locations Operating Ambient The minimum outdoor operating ambient in cooling mode without accessory is 55 F 12 78 C and the maximum outdoor operating ambient in cooling ...

Page 3: ...e leaving the piston and piston retainer inside the valve Connect sweat flare adapter provided to valve See Fig 4 Connect refrigerant tubing to fittings on outdoor unit vapor and liquid service valves Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth tubing set can be brazed to service valve using either silver bearing or non silver bearing ...

Page 4: ...tion 440 14 of NEC Route Ground and Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box Connect Ground and Power Wires Connect ground wire to ground connection in control box for safety Connect power wiring to contactor as shown in Fig 7 WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning...

Page 5: ...WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 8 Generic Wiring Diagrams See Thermostat Installation Instructions for specific unit combinations Sequence of Operation NOTE Defrost control board is equipped with 5 minute lockout timer that is initiated upon any interruption of power Turn on power to indo...

Page 6: ... charge conditions must be favorable for subcooling charging Favorable conditions exist when the outdoor temperature is between 70_F and 100_F 21 11_C and 37 78_C and the indoor temperature is between 70_F and 80_F 21 11_C and 26 67_C Follow the procedure below Unit is factory charged for 15ft 4 57 m of lineset Adjust charge by adding or removing 0 6 oz ft 018 kg m of 3 8 liquid line above or belo...

Page 7: ...ers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S ...

Page 8: ...is St S Indianapolis IN 46231 Printed in U S A Edition Date 01 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 25HCB C 3SI Replaces 25HCB3 5 2SI 25HCB3 25HCC5 ...

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