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18

Step 2 — Start--Up Adjustments

Complete the required procedures given in the Pre--Start--Up

section before starting the unit. Do not jumper any safety devices
when operating the unit. Do not operate the unit in Cooling mode

when the outdoor temperature is below 40

_

F (4

_

C) (unless

accessory low--ambient kit is installed).

IMPORTANT

: Three--phase, scroll compressors are direction

oriented. Unit must be checked to ensure proper compressor
3--phase power lead orientation. If not corrected within 5 minutes,
the internal protector will shut off the compressor. The 3--phase
power leads to the unit must be reversed to correct rotation. When
turning backwards, the difference between compressor suction and
discharge pressures may be near zero.

Checking and Adjusting Refrigerant Charge

The refrigerant system is fully charged with Puron (R--410A)
refrigerant and is tested and factory sealed.

EXPLOSION HAZARD

Failure to follow this warning could

result in death, serious personal injury,

and/or property damage.
Never use air or gases containing

oxygen for leak testing or operating

refrigerant compressors. Pressurized

mixtures of air or gases containing

oxygen can lead to an explosion.

!

WARNING

NOTE

:

Adjustment of the refrigerant charge is not required

unless the unit is suspected of not having the proper Puron
(R--410A) charge.

NOTE

:

Some units have fixed orifice refrigerant metering

devices. There is a different charging procedure for both expansion
devices. Refer to the correct procedure for your unit.
The charging label and the tables shown refer to system
temperatures and pressures in cooling mode only. A refrigerant

charging label is attached to the inside of the compressor access
panel. (See Fig. 18 Subcool chart for units with TXV and

superheat chart for units with fixed orifice.) The chart includes the

required liquid line temperature at given discharge line pressures
and outdoor ambient temperatures.
A superheat chart is attached to the inside of the compressor access
panel for the unit with fixed metering device. Refer to the charging

procedure on the label.
An accurate thermocouple-- or thermistor--type thermometer, and a
gauge manifold are required when using the subcooling charging

method for evaluating the unit charge. Do not use mercury or small
dial--type thermometers because they are not adequate for this type

of measurement.

NOTE

: Allow system to operate for a minimum of 15 minutes

before checking or adjusting refrigerant charge.

IMPORTANT

:

When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as
insufficient airflow across either coil or both coils.
Proceed as follows:

1. Remove caps from low-- and high--pressure service fittings.
2. Using hoses with valve core depressors, attach low-- and

high--pressure gauge hoses to low-- and high--pressure

service fittings, respectively.

3. Start unit and let run until system pressures stabilize.
4. Measure and record the following:

a. Outdoor ambient--air temperature (

F [

C] db).

b. Liquid line temperature (

F [

C]) at TXV.

c. Discharge (high--side) pressure (psig).

d. Suction (low--side) pressure (psig) (for reference only).

5. Using Cooling Charging Charts compare outdoor--air

temperature (

F [

C] db) with the discharge line pressure

(psig) to determine desired system operating liquid line

temperature (See Fig. 18).

6. Compare actual liquid line temperature with desired liquid

line temperature. Using a tolerance of

2

F (

1.1

C), add

refrigerant if actual temperature is more than 2

F (1.1

C)

higher than proper liquid line temperature, or remove

refrigerant if actual temperature is more than 2

F (1.1

C)

lower than required liquid line temperature.

NOTE

:

If the problem causing the inaccurate readings is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

Indoor Airflow and Airflow Adjustments

UNIT OPERATION HAZARD

Failure to follow this caution may result in unit damage.
For cooling operation, the recommended airflow is 350 to

450 cfm for each 12,000 Btuh of rated cooling capacity. For

heating operation, the airflow must produce a temperature

rise that falls within the range stamped on the unit rating

plate.

CAUTION

!

NOTE

: Be sure that all supply--and return--air grilles are open,

free from obstructions, and adjusted properly.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Disconnect electrical power to the unit and install lockout

tag before changing blower speed.

!

WARNING

This unit is factory-set up for use with a single cooling fan speed.

In addition, this unit has the field-selectable capability to run two

different cooling fan speeds: The rated cooling fan speed (350~400
CFM/Ton) and an enhanced dehumidification fan speed (As low as

320 CFM/Ton) for use with either a dehumidistat or a thermostat
that supports dehumidification.

The cooling speed is marked “LOW” on the interface fan board

(IFB) (See Fig. 16) . The factory-shipped settings are noted in
Table 4. There are 4 additional speed tap wires available for use in

either electric heating or cooling (For color coding on the indoor
fan motor leads, see Table 3). The additional 4 speed tap wires are

shipped loose with vinyl caps and are located in the control box,
near the interface fan board (IFB) (See Fig. 16).

Single Cooling Fan Speed Set-up (Dehumidification

feature not used)

To change cooling speed:

1. Remove the vinyl cap off of the desired speed tap wire

(Refer to Table 3 for color coding). Add the wet coil

pressure drop in Table 8 to the system static to determine the
correct cooling airflow speed in Table 4 that will deliver the

nominal cooling airflow as listed in Table 1 for each size.

2. Remove the current speed tap wire from the “LOW”

terminal on the interface fan board (IFB) (See Fig. 16) and

place vinyl cap over the connector on the wire.

3. Connect the desired speed tap wire to the “LOW” terminal

on the interface fan board (IFB).

50V

T

--

C

Summary of Contents for Comfort 50VT C Series

Page 1: ...Charge 18 Indoor Airflow Airflow Adjustments 18 Continuous Fan Operation 19 Defrost Control 20 Defrost 20 MAINTENANCE 28 33 Air Filter 28 Indoor Blower and Motor 28 Outdoor Coil Indoor Coil Condensate...

Page 2: ...panel removal process may require the unit to be on the ground Step 2 Provide Unit Support Roof Curb Install accessory roof curb in accordance with instructions shipped with curb See Fig 4 Install ins...

Page 3: ...3 Fig 2 24 30 Unit Dimensions 50VT C...

Page 4: ...4 Fig 3 36 60 Unit Dimensions 50VT C...

Page 5: ...UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB011A00 14 356 10 254 14 356 16 406 47 8 1214 32 4...

Page 6: ...kinds of loads 2 Instruction in any special operation or precaution 3 Condition of the load as it relates to operation of the lifting kit such as balance temperature etc Follow all applicable safety...

Page 7: ...r limit switches may trip at air quantities below those recommended 4 Seal insulate and weatherproof all external ductwork Seal insulate and cover with a vapor barrier all ductwork passing through con...

Page 8: ...to prevent the pan from overflowing Connect a drain tube using a minimum of field supplied 3 4 in PVC or field supplied 3 4 in copper pipe at outlet end of the 2 in 51 mm trap See Fig 9 Do not unders...

Page 9: ...es so that they do not interfere with operation of unit A gray wire is standard on 3 phase units for connection to an economizer If an accessory electric heater is installed low voltage leads from hea...

Page 10: ...0 254 x 254 1 2 1000 10 x 10 254 x 254 1 2 1200 11 x 10 279 x 254 1 2 1350 11 x 10 279 x 254 1 2 1600 11 x 10 279 x 254 1 1750 11 x 10 279 x 254 1 High Pressure Switch psig Cutout Reset Auto 650 15 42...

Page 11: ...11 A150518 Fig 12 Connection Wiring Schematics 208 230 1 60 50VT C...

Page 12: ...12 A150519 Fig 12 Cont Ladder Wiring Schematics 208 230 1 60 50VT C...

Page 13: ...13 A150520 Fig 13 Connection Wiring Schematics 208 230 3 60 50VT C...

Page 14: ...14 A150521 Fig 13 Cont Ladder Wiring Schematics 208 230 3 60 50VT C...

Page 15: ...15 A150522 Fig 14 Connection Wiring Diagram 460 3 60 50VT C...

Page 16: ...16 A150523 Fig 14 Cont Ladder Wiring Diagram 460 3 60 50VT C...

Page 17: ...RT UP Checking Cooling and Heating Control Operation Start and check the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MODE control in OFF position Observe that...

Page 18: ...and high pressure gauge hoses to low and high pressure service fittings respectively 3 Start unit and let run until system pressures stabilize 4 Measure and record the following a Outdoor ambient air...

Page 19: ...ire on the LOW connection on the interface board IFB Verify that static pressure is in the acceptable range for the speed tap to be used for dehumidification cooling 7 Use any spare vinyl plugs to cap...

Page 20: ...nd standard defrost speed up capability This section describes the sequence of operation and trouble shooting methods for this control Defrost Sequence The defrost control is a time temperature contro...

Page 21: ...CFM 1187 1124 1061 996 930 896 840 776 698 610 BHP 0 36 0 36 0 37 0 37 0 38 0 38 0 39 0 39 0 39 0 40 36 Low Blue CFM 1117 1042 969 893 869 802 741 677 590 582 BHP 0 17 0 18 0 19 0 19 0 21 0 21 0 22 0...

Page 22: ...0 74 0 69 60 Low Blue CFM 1330 1277 1232 1191 1147 1103 1060 1004 963 919 BHP 0 26 0 27 0 29 0 30 0 31 0 32 0 33 0 34 0 36 0 37 Med Low Pink CFM 1475 1436 1399 1351 1317 1270 1236 1188 1152 1105 BHP 0...

Page 23: ...75 1198 1139 1085 1023 48 Low Blue CFM 1402 1351 1311 1263 1224 1172 1136 1080 1041 Med Low Pink CFM 1457 1404 1367 1318 1284 1233 1197 1144 1104 Medium 1 Red CFM 1736 1695 1642 1601 1553 1512 1465 14...

Page 24: ...34 0 35 0 37 0 37 High Black CFM 1536 1470 1405 1333 1263 1204 1239 1181 1122 1055 WATTS 411 423 429 441 453 464 473 477 488 489 BHP 0 44 0 45 0 46 0 47 0 49 0 50 0 51 0 51 0 52 0 52 42 Low Blue CFM...

Page 25: ...60 Low Blue CFM 1479 1436 1387 1346 1298 1253 1206 1160 1114 1061 WATTS 224 239 247 262 270 284 300 307 319 330 BHP 0 24 0 26 0 26 0 28 0 29 0 30 0 32 0 33 0 34 0 35 Med Low Pink CFM 1841 1796 1761 1...

Page 26: ...00 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 24 0 03 0 04 0 04 0 05 0 06 30 0 05 0 06 0 07 0 08 0 11 36 0 06 0 06 0 09 0 10 0 11 0 14 42 0 05 0 05 0 06 0 07 0 08 0 08 0 09 0 09 0 11 48 0...

Page 27: ...0 00 0 02 0 04 0 06 0 08 0 09 0 11 0 13 0 15 0 17 0 19 Electric Heat Pressure Drop Table in W C Large Cabinet 36 60 STATIC STANDARD CFM SCFM 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200...

Page 28: ...air filter s at least once each month and replace throwaway type or clean cleanable type at least twice during each cooling season and twice during the heating season or whenever the filter becomes cl...

Page 29: ...under these conditions using the superheat method Weigh in method should be used A150625 To properly check or adjust charge conditions must be favorable for subcooling charging Favorable conditions e...

Page 30: ...ITCHES AND CONTACTOR THERMOSTAT INPUTS T1 ENABLES DEFROST TIMER MUST BE ENERGIZED FOR DEFROST TIMER TO START C COMMON O REVERSING VALVE SPEEDUP DEFROST THERMOSTAT MUST BE CLOSED BEFORE DEFROST TIMER B...

Page 31: ...r to the unit Remove access panels see Fig 22 to locate all the electrical controls and wiring Check all electrical connections for tightness Tighten all screw connections If any discolored or burned...

Page 32: ...ontinuity on a good switch Step 11 Copeland Scroll Compressor Puron Refrigerant The compressor used in this product is specifically designed to operate with Puron R 410A refrigerant and cannot be inte...

Page 33: ...Line Filter Drier The biflow filter drier is specifically designed to operate with Puron Use only factory authorized components Filter drier must be replaced whenever the refrigerant system is opened...

Page 34: ...ils S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line long...

Page 35: ...Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant sys...

Page 36: ...TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB HEAT...

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