Carrier Aquazone 50RWS036-360 Installation, Start-Up And Service Instructions Manual Download Page 23

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initiate a 5 to 80 second random start delay and a 5-minute anti-
short cycle protection time delay. After both delays are
complete, the compressor is energized. 
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 2 — To enter Stage 2 mode, terminal W
is active (Y is already active). Also, the G terminal must be
active or the W terminal is disregarded. The compressor relay
will remain on and EH1 (emergency heat) is immediately
turned on. EH2 will turn on after 10 minutes of continual
stage 2 demand.
NOTE: EH2 will not turn on (or if on, will turn off) if FP1
(freeze protection) temperature is greater than 45 F and FP2 is
greater than 110 F.
EMERGENCY HEAT — In emergency heat (EH) mode, ter-
minal W is active while terminal Y is not. Terminal G must be
active or the W terminal is disregarded. EH1 is immediately
turned on. EH2 will turn on after 5 minutes of continual emer-
gency heat demand.

Units with Aquazone™ Deluxe D Control

STANDBY/FAN ONLY — The compressor will be off. The
Fan Enable, Fan Speed, and reversing valve (RV) relays will be
on if inputs are present. If there is a Fan 1 demand, the Fan
Enable will immediately turn on. If there is a Fan 2 demand,
the Fan Enable and Fan Speed will immediately turn on.
NOTE: DIP switch 5 on S1 does not have an effect upon Fan 1
and Fan 2 outputs.
HEATING STAGE 1 — In Heating Stage 1 mode, the Fan
Enable and Compressor relays are turned on immediately.
Once the demand is removed, the relays are turned off and the
control reverts to Standby mode. If there is a master/slave or
dual compressor application, all compressor relays and related
functions will operate per their associated DIP switch 2 setting
on S1.
HEATING STAGE 2 — In Heating Stage 2 mode, the Fan
Enable and Compressor relays are remain on. The Fan Speed
relay is turned on immediately and turned off immediately
once the demand is removed. The control reverts to Heating
Stage 1 mode. If there is a master/slave or dual compressor
application, all compressor relays and related functions will
operate per their associated DIP switch 2 setting on S1.
HEATING STAGE 3 — In Heating Stage 3 mode, the Fan
Enable, Fan Speed and Compressor relays remain on. The EH1
output is turned on immediately. With continuing Heat Stage 3
demand, EH2 will turn on after 10 minutes. EH1 and EH2 are
turned off immediately when the Heating Stage 3 demand is re-
moved. The control reverts to Heating Stage 2 mode.

Output EH2 will be off if FP1 is greater than 45 F AND FP2

(when shorted) is greater than 110 F during Heating Stage 3
mode. This condition will have a 30-second recognition time.
Also, during Heating Stage 3 mode, EH1, EH2, Fan Enable,
and Fan Speed will be ON if G input is not active.
EMERGENCY HEAT — In Emergency Heat mode, the Fan
Enable and Fan Speed relays are turned on. The EH1 output is
turned on immediately. With continuing Emergency Heat de-
mand, EH2 will turn on after 5 minutes. Fan Enable and Fan
Speed relays are turned off after a 60-second delay. The control
reverts to Standby mode.

Output EH1, EH2, Fan Enable, and Fan Speed will be ON if

the G input is not active during Emergency Heat mode.
COOLING STAGE 1 — In Cooling Stage 1 mode, the Fan
Enable, compressor and RV relays are turned on immediately.

If configured as stage 2 (DIP switch set to OFF) then the com-
pressor and fan will not turn on until there is a stage 2 demand.
The Fan Enable and compressor relays are turned off immedi-
ately when the Cooling Stage 1 demand is removed. The con-
trol reverts to Standby mode. The RV relay remains on until
there is a heating demand. If there is a master/slave or dual
compressor application, all compressor relays and related func-
tions will track with their associated DIP switch 2 on S1.
COOLING STAGE 2 — In Cooling Stage 2 mode, the Fan
Enable, compressor and RV relays remain on. The Fan Speed
relay is turned on immediately and turned off once the Cooling
Stage 2 demand is removed. The control reverts to Cooling
Stage 1 mode. If there is a master/slave or dual compressor ap-
plication, all compressor relays and related functions will track
with their associated DIP switch 2 on S1.
NIGHT LOW LIMIT (NLL) STAGED HEATING — In  NLL
staged Heating mode, the override (OVR) input becomes
active and is recognized as a call for heating and the control
will immediately go into a Heating Stage 1 mode. With an
additional 30 minutes of NLL demand, the control will go into
Heating Stage 2 mode. With another additional 30 minutes of
NLL demand, the control will go into Heating Stage 3 mode. 

SYSTEM TEST

System testing provides the ability to check the control

operation. The control enters a 20-minute Test mode by mo-
mentarily shorting the test pins. All time delays are increased
15 times. See Fig. 9.

Test Mode — 

To enter Test mode on Complete C or

Deluxe D controls, cycle the power 3 times within 60 seconds.
The LED (light-emitting diode) will flash a code representing
the last fault when entering the Test mode. The alarm relay will
also power on and off during Test mode. See Tables 10-12. To
exit Test mode, short the terminals for 3 seconds or cycle the
power 3 times within 60 seconds.
NOTE: Deluxe D Control has a flashing code and alarm relay
cycling code that will both have the same numerical label.
For example, flashing code 1 will have an alarm relay cycling
code 1. Code 1 indicates the control has not faulted since the
last power off to power on sequence.

Retry Mode — 

In Retry mode, the status LED will start to

flash slowly to signal that the control is trying to recover from
an input fault. The control will stage off the outputs and try to
again satisfy the thermostat used to terminal Y. Once the ther-
mostat input calls are satisfied, the control will continue normal
operation. 
NOTE: If 3 consecutive faults occur without satisfying the
thermostat input call to terminal Y, the control will go into
lockout mode. The last fault causing the lockout is stored in
memory and can be viewed by entering Test mode.

Aquazone™ Deluxe D Control LED Indica-
tors — 

There are 3 LED indicators on the Deluxe D Control:

STATUS LED — Status LED indicates the current status or
mode of the Deluxe D control. The Status LED light is green.
TEST LED — Test LED will be activated any time the De-
luxe D control is in Test mode. The Test LED light is yellow.
FAULT LED — Fault LED light is red. The fault LED will
always flash a code representing the last fault in memory. If
there is no fault in memory, the fault LED will flash code 1 on
the and appear as 1 fast flash alternating with a 10-second
pause. See Table 12.

Summary of Contents for Aquazone 50RWS036-360

Page 1: ...l Systems 22 OPERATION 22 23 Power Up Mode 22 Page Units with Aquazone Complete C Control 22 Units with Aquazone Deluxe D Control 23 SYSTEM TEST 23 25 Test Mode 23 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 25 26 Water Coil 25 Refrigerant System 25 Condenser Cleaning 25 Checking System Charge 26 Refrigerant Charging 26 Air Coil Fan Motor Removal 26 TROUBLESHOOTING 26 28 Ther...

Page 2: ...e location chosen for unit installation pro vides ambient temperatures maintained above freezing Well water applications are especially susceptible to freezing 3 Be sure the installation location is isolated from sleeping areas private offices and other acoustically sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Provide sufficient ...

Page 3: ... HWG Connection Out EWT External Pump HWG Hot Water Generator Coil LED Light Emitting Diode UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRIC KNOCKOUTS in Source Coil Load Coil HWG In Out In Out In Out A B C D E F G H J K L M Depth Width Height Low Voltage Ext Pump Power Supply 036 25 6 22 4 29 5 2 4 5 4 22 7 26 1 13 9 16 9 5 6 9 6 12 1 060 30 6 25 4 33 0 2 4 5 4 26 8 30 9 15 6 18 9 8 1 ...

Page 4: ...J H 1 81 LEGEND TYP Typical UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRICAL KNOCKOUTS in Source Coil Load Coil A B C D E F G H I J K L M Width Depth Height Rear In Rear Out Front In Front Out Rear In Rear Out Front In Front Out Low Voltage Power Supply 120 26 0 41 1 40 1 6 9 13 7 6 9 11 7 26 0 32 8 28 1 32 8 23 6 37 1 Fig 1B 50RWS120 Unit Dimensions ...

Page 5: ...ut 2 FPT 50 8 39 7 1008 Load Water Out 2 FPT 50 8 Source Water In 2 FPT 50 8 Load Water In 2 FPT 50 8 Low Voltage 1 2 12 7 Conduit Line Voltage 1 1 4 31 8 Conduit Recommended Service Access 30 762 Front View Left Side View Recommended Service Access 30 762 Optional Disconnect Switch NOTE All dimensions in inches mm Fig 1C 50RWS360 Unit Dimensions ...

Page 6: ...nt air Piping systems that contain steel pipes or fittings may be subject to galvanic corrosion Dielectric fittings may be used to isolate the steel parts of the system to avoid galvanic corrosion WATER SUPPLY AND QUANTITY Check water sup ply Water supply should be plentiful and of good quality See Table 2 for water quality guidelines In all applications the quality of the water circulated through...

Page 7: ...ITION ACCEPTABLE LEVEL pH 7 to 9 range for copper Cupro nickel may be used in the 5 to 9 range Total Hardness Calcium and magnesium carbonate should not exceed 20 grains per gallon 350 ppm Iron Oxides Less than 1 ppm Iron Bacteria No level allowable Corrosion Max Allowable Level Coaxial Metal Ammonia Ammonium Hydroxide 0 5 ppm Cu Ammonium Chloride Ammonium Nitrate 0 5 ppm Cu Ammonium Sulfate 0 5 p...

Page 8: ...board Concrete block or brick Unit Power Disconnect Thermostat Wiring Expansion Tank Shut Off Valve Boiler Drains Automatic Balancing Valve P T Plugs Water In Water Out Solenoid Valve Optional Filter Load Heat Exchanger Connections Stainless Steel Braided Hose Fig 3 Typical Ground Water System 50RWS036 120 Units ...

Page 9: ...es the need to tie into the hot water tank cold water piping Installation The HWG aquastat is set at 125 F and is located on the HWG heat exchanger Water In line If the HWG is connected incorrectly or if circulation is reversed the aquastat will sense leaving water temperature and prevent HWG operation UNDER NO CIRCUMSTANCES DISCON NECT OR REMOVE THE HWG AQUASTAT Full load conditions could drive h...

Page 10: ...the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup The installing or electrical contractor must make the field connections when using field supplied disconnect Operating voltage must be the same voltage and phase as shown in Electrical Data shown in Table 3 Make all final electrical connections with a length of flexi ble conduit to minim...

Page 11: ... 208 230 1 60 187 254 28 0 169 0 1 28 0 35 0 60 208 230 3 60 187 254 19 3 123 0 1 19 3 24 1 40 460 3 60 414 506 7 5 49 5 1 7 5 9 4 15 575 3 60 518 633 6 4 40 0 1 6 4 8 0 15 060 w HWG 208 230 1 60 187 254 28 0 169 0 1 32 4 39 4 60 120 208 230 1 60 187 254 28 0 169 0 2 56 0 63 0 90 208 230 3 60 187 254 19 3 123 0 2 38 6 43 4 60 460 3 60 414 506 7 5 49 5 2 15 0 16 9 20 575 3 60 518 633 6 4 40 0 2 12 ...

Page 12: ... for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage LEGEND NEC National Electrical Code P1 Field Wiring Terminal Block PM Performance Monitor RVS Reversing Valve Solenoid TFRMR Transformer Field Line Voltage Wiring Printed Circuit Trace Relay Contactor Coil Solenoid Coil Thermistor Ground Wire Nut Pressure Switch 6 24 v alarm si...

Page 13: ...and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v a...

Page 14: ...14 COMPLETE C Fig 6C Typical Aquazone Complete C Control Wiring Dual Compressors 50RWS360 Units ...

Page 15: ...lead for 208 1 60 For 230 1 60 switch RED and ORG leads at L1 and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltag...

Page 16: ...16 COMPLETE C Fig 6E Typical Aquazone Deluxe D Control Wiring 50RWS120 360 ...

Page 17: ...INK CONTROLLER APPLICATIONS WITH COMPLETE C CONTROL LEGEND NOTE Reversing valve is on in Cooling mode CR Control Relay LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SPT Space Temperature Sensor PREMIERLINK CONTROLLER APPLICATIONS WITH DELUXE D CONTROL LEGEND NOTE Reversing valve is on in Cooling mode LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SP...

Page 18: ...WG power block PB2 terminals T1 and T2 See Fig 6H 208 VOLT OPERATION All 208 240 volt units are factory wired for 208 volts The transformers may be switched to 240 volt operation as illustrated on the wiring diagram by switching the red 208 volt wire with the orange 240 volt wire at the L2 terminal Step 7 Low Voltage Wiring THERMOSTAT CONNECTIONS The thermostat should be wired directly to the Aqua...

Page 19: ...per Settings See Fig 6A 6C WATER COIL FREEZE PROTECTION FP1 LIMIT SETTING Select jumper 3 JW3 FP1 Low Temp to choose FP1 limit of 10 F or 30 F To select 30 F as the limit DO NOT clip the jumper To select 10 F as the limit clip the jumper ALARM RELAY SETTING Select jumper 1 JW1 AL2 Dry for connecting alarm relay terminal AL2 to 24 vac R or to remain as a dry contact no connection To connect AL2 to ...

Page 20: ...K 2 S2 Not used Deluxe D Control Accessory Relay Configura tions See Tables 4 and 5 The following acces sory relay settings are applicable for Deluxe D control only CYCLE WITH COMPRESSOR In this configuration the relay will be ON any time the Compressor relay is on DIGITAL NIGHT SETBACK NSB In this configura tion the relay will be ON if the NSB input is connected to ground C NOTE If there are no r...

Page 21: ...y measuring the pressure drop through the unit heat exchanger the flow rate can be deter mined Adjust the water control valve until the flow of 1 5 to 2 gpm is achieved Since the pressure constantly varies two pressure gages may be needed in some applications See Table 7 for heat exchanger pressure drops An alternative method is to install a flow control device These devices are typically an orifi...

Page 22: ...ontrol to select the low temperature anti freeze 10 F set point to avoid nuisance faults Table 8 Approximate Fluid Volume gal per 100 Ft of Pipe LEGEND NOTE Volume of heat exchanger is approximately 1 0 gallon Table 9 Antifreeze Percentages by Volume Cooling Tower Boiler Systems These systems typically use a common loop maintained at 60 to 90 F The use of a closed circuit evaporative cooling tower...

Page 23: ...mode the Fan Enable compressor and RV relays are turned on immediately If configured as stage 2 DIP switch set to OFF then the com pressor and fan will not turn on until there is a stage 2 demand The Fan Enable and compressor relays are turned off immedi ately when the Cooling Stage 1 demand is removed The con trol reverts to Standby mode The RV relay remains on until there is a heating demand If ...

Page 24: ...emory Cycling Code 7 Flashing Code 8 Test Mode PM in memory Cycling Code 8 Flashing Code 9 Test Mode FP1 FP2 swapped fault in memory Cycling Code 9 CO Condensate Overflow FP Freeze Protection HP High Pressure LED Light Emitting Diode LP Low Pressure PM Performance Monitor LED CODE FAULT DESCRIPTION 1 No fault in memory There has been no fault since the last power down to power up sequence 2 High P...

Page 25: ...mal Mode On Off Flash Last Fault Code in Memory Open Normal Mode with PM On Off Flashing Code 8 Cycle closed 5 sec open 25 sec Control is non functional Off Off Off Open Test Mode On Flash Last Fault Code in Memory Cycling Appropriate Code Night Setback Flashing Code 2 Flash Last Fault Code in Memory ESD Flashing Code 3 Flash Last Fault Code in Memory Invalid T stat Inputs Flashing Code 4 Flash La...

Page 26: ... checking charge From standard field supplied Pressure Temperature chart for R 22 find equivalent saturated condensing temperature 4 Read liquid line temperature on thermometer then subtract from saturated condensing temperature The dif ference equals subcooling temperature Refrigerant Charging NOTE Do not vent or depressurize unit refrigerant to atmo sphere Remove and reclaim refrigerant followin...

Page 27: ...an or replace Check fan motor operation and airflow restrictions High external static X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 30 F vs 10 F Normal airside applications will require 30 F only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain ...

Page 28: ...eat and subcooling Replace X Defective reversing valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop ...

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