background image

2

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and the National Electrical Code (NEC)
for special installation requirements.

Understand the signal words — DANGER, WARNING,

and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARN-
ING signifies hazards that could result in personal injury or
death. CAUTION is used to identify unsafe practices, which
would result in minor personal injury or product and property
damage.

Recognize safety information. This is the safety alert

symbol (

). When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for personal
injury.

GENERAL

This Installation and Start-Up Instructions literature is for

Aquazone™ Water Source Heat Pump systems.

Water Source Heat Pumps (WSHP) are single-package hor-

izontally and vertically mounted units with electronic controls
designed for year-round cooling and heating. 

INSTALLATION

Step 1 — Check Jobsite — 

Installation, operation and

maintenance instructions are provided with each unit. Before
unit start-up, read all manuals and become familiar with the
unit and its operation. Thoroughly check out the system before
operation. Complete the inspections and instructions listed
below to prepare a unit for installation. See Table 1 for unit
physical data.

Units are designed for indoor installation only. Be sure to al-

low adequate space around the unit for servicing. See Fig. 1A-
1C for overall unit dimensions.

Step 2 — Check Unit — 

Upon receipt of shipment at

the jobsite, carefully check the shipment against the bill of
lading. Make sure all units have been received. Inspect the car-
ton or crating of each unit, and inspect each unit for damage.
Ensure the shipping company makes proper notation of any
shortages or damage on all copies of the freight bill. Concealed
damage not discovered during unloading must be reported to
the shipping company within 15 days of receipt of shipment.
NOTE: It is the responsibility of the purchaser to file all
necessary claims with the shipping company.

1. Verify unit is correct model for entering water tempera-

ture of job.

2. Be sure that the location chosen for unit installation pro-

vides ambient temperatures maintained above freezing.
Well water applications are especially susceptible to
freezing.

3. Be sure the installation location is isolated from sleeping

areas, private offices and other acoustically sensitive
spaces.
NOTE: A sound control accessory package may be used
to help eliminate sound in sensitive spaces.

4. Provide sufficient access to allow maintenance and

servicing of the compressor and coils.

5. Provide an unobstructed path to the unit within the closet

or mechanical room. Space should be sufficient to allow
removal of unit if necessary.

6. Provide ready access to water valves and fittings, and

screwdriver access to unit side panels.

7. Where access to side panels is limited, pre-removal of the

control box side mounting screws may be necessary for
future servicing.

STORAGE — If the equipment is not needed for immediate
installation upon its arrival at the jobsite, it should be left in its
shipping carton and stored in a clean, dry area of the building
or in a warehouse. Units must be stored in an upright position
at all times. If carton stacking is necessary, stack units a maxi-
mum of 3 high. Do not remove any equipment from its ship-
ping package until it is needed for installation.

Table 1 — Physical Data

50RWS036-360 Units

LEGEND

Electrical shock can cause personal injury or death. Before
installing or servicing system, always turn off main power
to system. There may be more than one disconnect switch.
Turn off accessory heater power if applicable. Install lock-
out tag.

IMPORTANT: The installation of water source heat pump
units and all associated components, parts, and accessories
which make up the installation shall be in accordance with
the regulations of ALL authorities having jurisdiction and
MUST conform to all applicable codes. It is the responsi-
bility of the installing contractor to determine and comply
with ALL applicable codes and regulations.

To avoid equipment damage, do not use these units as a
source of heating or cooling during the construction pro-
cess. The mechanical components used in these units
quickly becomes clogged with construction dirt and debris
which may cause system damage.

UNIT 50RWS

036

060

120

360

WEIGHT

Operating (lb)

236

343

725

955

Shipping (lb)

255

362

765

1005

COMPRESSOR (Qty)

Scroll (1)

Scroll (2) Scroll (2)

FACTORY CHARGE (R-22)
(Each Circuit) (oz)

48

64

64

108

WATER CONNECTIONS

Load FPT (in.)

3

/

4

1

1

1

/

2

2

Source FPT (in.)

3

/

4

1

1

1

/

2

2

HWG FPT (in.)

1

/

2

1

/

2

FPT

Female Pipe Thread

HWG —

Hot Water Generator (036, 060 Only)

Summary of Contents for Aquazone 50RWS036-360

Page 1: ...l Systems 22 OPERATION 22 23 Power Up Mode 22 Page Units with Aquazone Complete C Control 22 Units with Aquazone Deluxe D Control 23 SYSTEM TEST 23 25 Test Mode 23 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 25 26 Water Coil 25 Refrigerant System 25 Condenser Cleaning 25 Checking System Charge 26 Refrigerant Charging 26 Air Coil Fan Motor Removal 26 TROUBLESHOOTING 26 28 Ther...

Page 2: ...e location chosen for unit installation pro vides ambient temperatures maintained above freezing Well water applications are especially susceptible to freezing 3 Be sure the installation location is isolated from sleeping areas private offices and other acoustically sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Provide sufficient ...

Page 3: ... HWG Connection Out EWT External Pump HWG Hot Water Generator Coil LED Light Emitting Diode UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRIC KNOCKOUTS in Source Coil Load Coil HWG In Out In Out In Out A B C D E F G H J K L M Depth Width Height Low Voltage Ext Pump Power Supply 036 25 6 22 4 29 5 2 4 5 4 22 7 26 1 13 9 16 9 5 6 9 6 12 1 060 30 6 25 4 33 0 2 4 5 4 26 8 30 9 15 6 18 9 8 1 ...

Page 4: ...J H 1 81 LEGEND TYP Typical UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRICAL KNOCKOUTS in Source Coil Load Coil A B C D E F G H I J K L M Width Depth Height Rear In Rear Out Front In Front Out Rear In Rear Out Front In Front Out Low Voltage Power Supply 120 26 0 41 1 40 1 6 9 13 7 6 9 11 7 26 0 32 8 28 1 32 8 23 6 37 1 Fig 1B 50RWS120 Unit Dimensions ...

Page 5: ...ut 2 FPT 50 8 39 7 1008 Load Water Out 2 FPT 50 8 Source Water In 2 FPT 50 8 Load Water In 2 FPT 50 8 Low Voltage 1 2 12 7 Conduit Line Voltage 1 1 4 31 8 Conduit Recommended Service Access 30 762 Front View Left Side View Recommended Service Access 30 762 Optional Disconnect Switch NOTE All dimensions in inches mm Fig 1C 50RWS360 Unit Dimensions ...

Page 6: ...nt air Piping systems that contain steel pipes or fittings may be subject to galvanic corrosion Dielectric fittings may be used to isolate the steel parts of the system to avoid galvanic corrosion WATER SUPPLY AND QUANTITY Check water sup ply Water supply should be plentiful and of good quality See Table 2 for water quality guidelines In all applications the quality of the water circulated through...

Page 7: ...ITION ACCEPTABLE LEVEL pH 7 to 9 range for copper Cupro nickel may be used in the 5 to 9 range Total Hardness Calcium and magnesium carbonate should not exceed 20 grains per gallon 350 ppm Iron Oxides Less than 1 ppm Iron Bacteria No level allowable Corrosion Max Allowable Level Coaxial Metal Ammonia Ammonium Hydroxide 0 5 ppm Cu Ammonium Chloride Ammonium Nitrate 0 5 ppm Cu Ammonium Sulfate 0 5 p...

Page 8: ...board Concrete block or brick Unit Power Disconnect Thermostat Wiring Expansion Tank Shut Off Valve Boiler Drains Automatic Balancing Valve P T Plugs Water In Water Out Solenoid Valve Optional Filter Load Heat Exchanger Connections Stainless Steel Braided Hose Fig 3 Typical Ground Water System 50RWS036 120 Units ...

Page 9: ...es the need to tie into the hot water tank cold water piping Installation The HWG aquastat is set at 125 F and is located on the HWG heat exchanger Water In line If the HWG is connected incorrectly or if circulation is reversed the aquastat will sense leaving water temperature and prevent HWG operation UNDER NO CIRCUMSTANCES DISCON NECT OR REMOVE THE HWG AQUASTAT Full load conditions could drive h...

Page 10: ...the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup The installing or electrical contractor must make the field connections when using field supplied disconnect Operating voltage must be the same voltage and phase as shown in Electrical Data shown in Table 3 Make all final electrical connections with a length of flexi ble conduit to minim...

Page 11: ... 208 230 1 60 187 254 28 0 169 0 1 28 0 35 0 60 208 230 3 60 187 254 19 3 123 0 1 19 3 24 1 40 460 3 60 414 506 7 5 49 5 1 7 5 9 4 15 575 3 60 518 633 6 4 40 0 1 6 4 8 0 15 060 w HWG 208 230 1 60 187 254 28 0 169 0 1 32 4 39 4 60 120 208 230 1 60 187 254 28 0 169 0 2 56 0 63 0 90 208 230 3 60 187 254 19 3 123 0 2 38 6 43 4 60 460 3 60 414 506 7 5 49 5 2 15 0 16 9 20 575 3 60 518 633 6 4 40 0 2 12 ...

Page 12: ... for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage LEGEND NEC National Electrical Code P1 Field Wiring Terminal Block PM Performance Monitor RVS Reversing Valve Solenoid TFRMR Transformer Field Line Voltage Wiring Printed Circuit Trace Relay Contactor Coil Solenoid Coil Thermistor Ground Wire Nut Pressure Switch 6 24 v alarm si...

Page 13: ...and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v a...

Page 14: ...14 COMPLETE C Fig 6C Typical Aquazone Complete C Control Wiring Dual Compressors 50RWS360 Units ...

Page 15: ...lead for 208 1 60 For 230 1 60 switch RED and ORG leads at L1 and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltag...

Page 16: ...16 COMPLETE C Fig 6E Typical Aquazone Deluxe D Control Wiring 50RWS120 360 ...

Page 17: ...INK CONTROLLER APPLICATIONS WITH COMPLETE C CONTROL LEGEND NOTE Reversing valve is on in Cooling mode CR Control Relay LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SPT Space Temperature Sensor PREMIERLINK CONTROLLER APPLICATIONS WITH DELUXE D CONTROL LEGEND NOTE Reversing valve is on in Cooling mode LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SP...

Page 18: ...WG power block PB2 terminals T1 and T2 See Fig 6H 208 VOLT OPERATION All 208 240 volt units are factory wired for 208 volts The transformers may be switched to 240 volt operation as illustrated on the wiring diagram by switching the red 208 volt wire with the orange 240 volt wire at the L2 terminal Step 7 Low Voltage Wiring THERMOSTAT CONNECTIONS The thermostat should be wired directly to the Aqua...

Page 19: ...per Settings See Fig 6A 6C WATER COIL FREEZE PROTECTION FP1 LIMIT SETTING Select jumper 3 JW3 FP1 Low Temp to choose FP1 limit of 10 F or 30 F To select 30 F as the limit DO NOT clip the jumper To select 10 F as the limit clip the jumper ALARM RELAY SETTING Select jumper 1 JW1 AL2 Dry for connecting alarm relay terminal AL2 to 24 vac R or to remain as a dry contact no connection To connect AL2 to ...

Page 20: ...K 2 S2 Not used Deluxe D Control Accessory Relay Configura tions See Tables 4 and 5 The following acces sory relay settings are applicable for Deluxe D control only CYCLE WITH COMPRESSOR In this configuration the relay will be ON any time the Compressor relay is on DIGITAL NIGHT SETBACK NSB In this configura tion the relay will be ON if the NSB input is connected to ground C NOTE If there are no r...

Page 21: ...y measuring the pressure drop through the unit heat exchanger the flow rate can be deter mined Adjust the water control valve until the flow of 1 5 to 2 gpm is achieved Since the pressure constantly varies two pressure gages may be needed in some applications See Table 7 for heat exchanger pressure drops An alternative method is to install a flow control device These devices are typically an orifi...

Page 22: ...ontrol to select the low temperature anti freeze 10 F set point to avoid nuisance faults Table 8 Approximate Fluid Volume gal per 100 Ft of Pipe LEGEND NOTE Volume of heat exchanger is approximately 1 0 gallon Table 9 Antifreeze Percentages by Volume Cooling Tower Boiler Systems These systems typically use a common loop maintained at 60 to 90 F The use of a closed circuit evaporative cooling tower...

Page 23: ...mode the Fan Enable compressor and RV relays are turned on immediately If configured as stage 2 DIP switch set to OFF then the com pressor and fan will not turn on until there is a stage 2 demand The Fan Enable and compressor relays are turned off immedi ately when the Cooling Stage 1 demand is removed The con trol reverts to Standby mode The RV relay remains on until there is a heating demand If ...

Page 24: ...emory Cycling Code 7 Flashing Code 8 Test Mode PM in memory Cycling Code 8 Flashing Code 9 Test Mode FP1 FP2 swapped fault in memory Cycling Code 9 CO Condensate Overflow FP Freeze Protection HP High Pressure LED Light Emitting Diode LP Low Pressure PM Performance Monitor LED CODE FAULT DESCRIPTION 1 No fault in memory There has been no fault since the last power down to power up sequence 2 High P...

Page 25: ...mal Mode On Off Flash Last Fault Code in Memory Open Normal Mode with PM On Off Flashing Code 8 Cycle closed 5 sec open 25 sec Control is non functional Off Off Off Open Test Mode On Flash Last Fault Code in Memory Cycling Appropriate Code Night Setback Flashing Code 2 Flash Last Fault Code in Memory ESD Flashing Code 3 Flash Last Fault Code in Memory Invalid T stat Inputs Flashing Code 4 Flash La...

Page 26: ... checking charge From standard field supplied Pressure Temperature chart for R 22 find equivalent saturated condensing temperature 4 Read liquid line temperature on thermometer then subtract from saturated condensing temperature The dif ference equals subcooling temperature Refrigerant Charging NOTE Do not vent or depressurize unit refrigerant to atmo sphere Remove and reclaim refrigerant followin...

Page 27: ...an or replace Check fan motor operation and airflow restrictions High external static X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 30 F vs 10 F Normal airside applications will require 30 F only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain ...

Page 28: ...eat and subcooling Replace X Defective reversing valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop ...

Reviews: