background image

2

GENERAL

This installation and start-up instructions literature is for

Aquazone™ two-stage water source heat pump systems.

Water source heat pumps (WSHPs) are single-package hori-

zontally and vertically mounted units with electronic controls

designed for year-round cooling and heating. 

INSTALLATION

Step 1 — Check Jobsite — 

Installation, operation and

maintenance instructions are provided with each unit. Before

unit start-up, read all manuals and become familiar with the

unit and its operation. Thoroughly check out the system before

operation. Complete the inspections and instructions listed

below to prepare a unit for installation. See Table 1 for unit

physical data.

HORIZONTAL UNIT (50PTH) — Horizontal 

units 

are

designed for indoor installation only. Be sure to allow adequate

space around the unit for servicing. See Fig. 1 and 2 for overall

unit dimensions. 
VERTICAL UNITS (50PTV) — Vertical  units  are  designed

for indoor installations. While vertical units are typically

installed in a floor-level closet or a small mechanical room, the

unit access guidelines for these units are very similar to those

described for horizontal units. See Fig. 3 for overall dimen-

sions.

Step 2 — Check Unit — 

Upon receipt of shipment at

the jobsite, carefully check the shipment against the bill of

lading. Make sure all units have been received. Inspect the car-

ton or crating of each unit, and inspect each unit for damage.

Ensure the shipping company makes proper notation of any

shortages or damage on all copies of the freight bill. Concealed

damage not discovered during unloading must be reported to

the shipping company within 15 days of receipt of shipment.
NOTE: It is the responsibility of the purchaser to file all neces-

sary claims with the shipping company.

1. Be sure that the location chosen for unit installation pro-

vides ambient temperatures maintained above freezing. 

2. Be sure the installation location is isolated from sleeping

areas, private offices and other acoustically sensitive

spaces.

3. Be sure unit is mounted at a height sufficient to provide

an adequate slope of the condensate lines. If an appropri-

ate slope cannot be achieved, a field-supplied condensate

pump may be required. 

4. On horizontal units, allow adequate room below the unit

for condensate drain trap and do not locate the unit above

supply piping.

5. Provide sufficient space for duct connection. Do not al-

low the weight of the ductwork to rest on the unit.

6. Provide adequate clearance for filter replacement and

drain pan cleaning. Do not allow piping, conduit, etc. to

block filter access.

7. Provide sufficient access to allow maintenance and

servicing of the fan and fan motor, compressor and coils.

Removal of the entire unit from the closet should not be

necessary.

8. Provide an unobstructed path to the unit within the closet

or mechanical room. Space should be sufficient to allow

return air to freely enter the space.

9. Provide ready access to water valves and fittings, and

screwdriver access to unit side panels, discharge collar,

and all electrical connections.

10. Where access to side panels is limited, pre-removal of the

control box side mounting screws may be necessary for

future servicing.

STORAGE — If the equipment is not needed for immediate

installation upon its arrival at the job site, it should be left in its

shipping carton and stored in a clean, dry area. Units must only

be stored or moved in the normal upright position as indicated

by the UP arrows on each carton at all times. If unit stacking is

required, stack units as follows: vertical units less than 6 tons,

no more than two high; horizontal units less than 6 tons, no

more than three high. Do not stack units larger than 6 tons.
PROTECTION — Once the units are properly positioned on

the jobsite, cover them with either a shipping carton, vinyl film,

or an equivalent protective covering. Cap open ends of pipes

stored on the jobsite. This precaution is especially important in

areas where painting, plastering, or spraying of fireproof mate-

rial, etc. is not yet complete. Foreign material that accumulates

within the units can prevent proper start-up and necessitate

costly clean-up operations.

Before installing any of the system components, be sure to

examine each pipe, fitting, and valve, and remove any dirt or

foreign material found in or on these components.

WARNING

Electrical shock can cause personal injury or death. Before

installing or servicing system, always turn off main power

to system. There may be more than one disconnect switch.

Turn off accessory heater power if applicable.

IMPORTANT: The installation of water source heat pump

units and all associated components, parts, and accessories

which make up the installation shall be in accordance with

the regulations of ALL authorities having jurisdiction and

MUST conform to all applicable codes. It is the responsi-

bility of the installing contractor to determine and comply

with ALL applicable codes and regulations.

IMPORTANT: This equipment is designed for indoor

installation ONLY. Extreme variations in temperature,

humidity and corrosive water or air will adversely affect

the unit performance, reliability and service life.

CAUTION

To avoid equipment damage, do not use these units as a

source of heating or cooling during the construction pro-

cess. The mechanical components and filters used in these

units quickly become clogged with construction dirt and

debris which may cause system damage.

CAUTION

DO NOT store or install units in corrosive environments or

in locations subject to temperature or humidity extremes

(e.g., attics, garages, rooftops, etc.). Corrosive conditions

and high temperature or humidity can significantly reduce

performance, reliability, and service life. Always move

units in an upright position. Tilting units on their sides may

cause equipment damage.

Summary of Contents for Aquazone 50PTH024

Page 1: ... and servicing of air conditioning equipment can be hazardous due to system pressure and electrical components Only trained and qualified service personnel should install repair or service air conditioning equipment Untrained personnel can perform basic maintenance func tions such as cleaning coils and filters and replacing filters All other operations should be performed by trained service person...

Page 2: ... closet or mechanical room Space should be sufficient to allow return air to freely enter the space 9 Provide ready access to water valves and fittings and screwdriver access to unit side panels discharge collar and all electrical connections 10 Where access to side panels is limited pre removal of the control box side mounting screws may be necessary for future servicing STORAGE If the equipment ...

Page 3: ...se component failure due to added vibration UNIT 50PTH PTV 024 036 048 060 070 COMPRESSOR 1 each Scroll REFRIGERANT CHARGE VERTICAL oz 58 98 88 110 114 REFRIGERATION CHARGE HORIZONTAL ONLY oz 64 85 77 100 114 MAXIMUM WATER WORKING PRESSURE psig kPa 450 3 100 450 3 100 450 3 100 450 3 100 450 3 100 CONSTANT TORQUE FAN MOTOR BLOWER Fan Motor Type Speeds Constant Torque 5 speed Fan Motor Hp 0 33 0 75...

Page 4: ...4 Fig 1 50PTH024 070 Units Supply Air Configuration End Blow Dimensional Data ...

Page 5: ...5 Fig 2 50PTH024 070 Units Supply Air Configuration Straight Through Dimensional Data ...

Page 6: ...HAND RETURN J K L A A LEFT HAND RETURN F U T V W F U T W V ELECTRICAL KNOCKOUTS M N ELECTRICAL HEATER KNOCKOUT E G C D H B ELECTRIC HEATER IS OPTIONAL FEATURE CONDENSATE DRAIN CONNECTION 3 4 IN FPT NOTES 1 ALL DIMENSIONS ARE WITHIN 0 125 INCH 2 RETURN AND SUPPLY AIR DUCT FLANGES SHIPPED UNFOLDED 3 ALL DIMENSIONS ARE IN INCHES 4 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Page 7: ...uct connections on metal duct systems All metal ducting should be insulated with a minimum of 1 in duct insulation to avoid heat loss or gain and prevent condensate forming during the cooling operation Application of the unit to uninsulated ductwork is not recommended as the unit s performance will be adversely affected The factory provided air filter must be removed when using a filter back retur...

Page 8: ... a common loop maintained at 50 to 100 F The use of a closed circuit evaporative cooling tower with a secondary heat exchange be tween the tower and the water loop is recommended If an open type cooling tower is used continuously chemical treatment and filtering will be necessary In addition to complying with any applicable codes consid er the following for system piping Piping systems using water...

Page 9: ...ent to ppm IMPORTANT Failure to comply with the above required water quality and quantity limitations and the closed system application design requirements may cause damage to the tube in tube heat exchanger This damage is not the responsibility of the manufacturer CONDITION HX MATERIAL CLOSED RECIRCULATING OPEN LOOP AND RECIRCULATING WELL Scaling Potential Primary Measurement Above the given limi...

Page 10: ... obtained from alternate suppliers Supply and return hoses are fitted with swivel joint fittings at one end to prevent kink ing during installation Refer to Fig 7 for an illustration of a supply return hose kit Male adapters secure hose assemblies to the unit and risers In stall hose assemblies properly and check them regularly to avoid system failure and reduced service life Step 8 Wire Field Pow...

Page 11: ...60 197 253 1 11 7 58 3 2 8 17 4 25 2 8 17 4 25 8733801381 265 277 1 60 1 9 1 54 0 2 6 14 0 20 2 6 14 0 20 8733801385 208 230 3 60 197 253 1 6 5 55 4 2 8 10 9 15 2 8 10 9 15 8733801392 460 3 60 1 3 5 28 0 2 1 6 4 15 2 6 6 9 15 50PT036 8733902169 208 230 1 60 197 253 1 15 3 83 0 6 0 25 1 35 6 8 25 9 35 8733801382 265 277 1 60 1 13 0 72 0 4 9 21 2 30 5 5 21 8 35 8733801386 208 230 3 60 197 253 1 11 6...

Page 12: ...1 9 7 6 F1 F2 84 5 74 4 90 80 F3 F4 19 2 2 19 200 14 000 80 0 69 2 7 6 F1 F2 109 5 96 0 110 100 F3 F4 EH Electric Heat FLA Full Load Amps MCA Minimum Circuit Amps MOP Maximum Overcurrent Protection UNIT SIZE EH RATED kW STAGE HEATER WATTS HEATER AMPS MOTOR FLA A CIRCUIT MCA MOP 240 208 240 208 FUSES 240 208 240 208 024 4 8 1 4 800 3 600 20 0 17 3 2 8 28 5 25 1 30 30 036 4 8 1 4 800 3 600 20 0 17 3...

Page 13: ...EEZE SENSOR IS NOT INSTALLED A JUMPER SHALL BE INSTALLED BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 7 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 8 DEFAULT SETTINGS FOR COMPLETE C BOARD FROM FACTORY SHOWN 9 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ALR COM TERMINAL 24 VAC WILL BE SENSED ON THE ALR OUT WHEN THE UN...

Page 14: ...EFAULT IF 15 F OPERATION IS REQUIRED JUMPER R30 MUST BE CUT IF FREEZE SENSOR IS NOT INSTALLED A JUMPER SHALL BE INSTALLED BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 7 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 8 DEFAULT SETTINGS FOR COMPLETE C BOARD FROM FACTORY SHOWN 9 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ...

Page 15: ...N IS REQUIRED JUMPER R30 MUST BE CUT IF FREEZE SENSOR IS NOT INSTALLED A JUMPER SHALL BE INSTALLED BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 8 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 9 DEFAULT SETTINGS FOR DELUXE D BOARD FROM FACTORY SHOWN 10 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ALR COM TERMINAL 24 VAC ...

Page 16: ... DEFAULT IF 15 F OPERATION IS REQUIRED JUMPER R30 MUST BE CUT IF FREEZE SENSOR IS NOT INSTALLED A JUMPER SHALL BE INSTALLED BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 8 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 9 DEFAULT SETTINGS FOR DELUXE D BOARD FROM FACTORY SHOWN 10 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO...

Page 17: ...IS NOT INSTALLED A JUMPER SHALL BE INSTALLED BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 7 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 8 DEFAULT SETTINGS FOR COMPLETE C BOARD FROM FACTORY SHOWN 9 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ALR COM TERMINAL 24 VAC WILL BE SENSED ON THE ALR OUT WHEN THE UNIT IS IN ALA...

Page 18: ... BE INSTALLED BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 7 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 8 DEFAULT SETTINGS FOR DELUXE D BOARD FROM FACTORY SHOWN 9 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ALR COM TERMINAL 24 VAC WILL BE SENSED ON THE ALR OUT WHEN THE UNIT IS IN ALARM CONDITION OUTPUT WILL BE PULSE...

Page 19: ...BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 7 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 8 DEFAULT SETTINGS FOR COMPLETE C BOARD FROM FACTORY SHOWN 9 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ALR COM TERMINAL 24 VAC WILL BE SENSED ON THE ALR OUT WHEN THE UNIT IS IN ALARM CONDITION OUTPUT WILL BE PULSED IF PULSE I...

Page 20: ... BETWEEN THE FREEZE1 OR FREEZE2 SENSOR TERMINALS 8 ALARM OUTPUT DIP SWITCH MUST BE SET TO PULSE IF BLINKING T STAT SERVICE LIGHT IS DESIRED 9 DEFAULT SETTINGS FOR DELUXE D BOARD FROM FACTORY SHOWN 10 ALARM OUTPUT IS NORMALLY OPEN NO DRY CONTACT IF 24 VAC IS NEEDED CONNECT R TO ALR COM TERMINAL 24 VAC WILL BE SENSED ON THE ALR OUT WHEN THE UNIT IS IN ALARM CONDITION OUTPUT WILL BE PULSED IF PULSE I...

Page 21: ...e freeze protection sensor mounted close to condensing water coil monitors refrigerant temperature between condensing water coil and thermal expansion valve See Fig 19 If temperature drops below or remains at freeze limit trip for 30 seconds the controller will shut down the compressor and enter into a soft lock out condition The default freeze limit trip is 30 F how ever this can be changed to 15...

Page 22: ... 2 is dedicated to monitor the evapo rator coil it is recommended to leave the factory default setting on the board The Complete C controller will constantly moni tor the refrigerant temperature with the sensor mounted close to the condensing water coil between the thermal expansion valve and water coil If temperature drops below or remains at the freeze limit trip for 30 seconds the controller wi...

Page 23: ... 100 1 056 1 006 942 860 3 950 1 354 1 233 1 138 1 063 1 002 950 901 850 791 719 2 800 PL Fan Only 1 294 1 157 1 041 946 866 800 744 696 653 611 1 750 1 213 1 084 976 886 812 750 698 653 612 573 048 5 1800 FL 1 950 1 912 1 880 1 852 1 826 1 800 1 771 1 737 1 695 1 644 4 1600 1 774 1 738 1 703 1 669 1 635 1 600 1 562 1 521 1 475 1 423 3 1400 1 565 1 526 1 493 1 463 1 432 1 400 1 363 1 319 1 265 1 1...

Page 24: ...ernal Static Pressure in wg 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 024 PART LOAD High 725 A 725 725 725 725 725 725 725 725 Med 650 Normal A 650 650 650 650 650 650 650 650 Low 500 A 500 500 500 500 500 500 500 500 024 FULL LOAD High 950 A 950 950 950 950 950 950 950 950 Med 825 Normal A 825 825 825 825 825 825 825 825 Low 725 A 725 725 725 725 725 725 725 725 036 PART LOAD High 950 A 9...

Page 25: ...ompressor will start Unit Start Up Cooling Mode 1 Adjust the unit thermostat to the warmest position Slowly reduce the thermostat position until the compres sor activates 2 Check for cool air delivery at unit grille a few minutes after the unit has begun to operate 3 Verify that the compressor is on and that the water flow rate is correct by measuring pressure drop through the heat exchanger using...

Page 26: ...l is less than 1 to 2 in reverse the flow 8 Repeat this procedure until all air is purged 9 Restore power Antifreeze may be added before during or after the flush ing process However depending on when it is added in the process it can be wasted Refer to the Antifreeze section for more detail Loop static pressure will fluctuate with the seasons Pres sures will be higher in the winter months than du...

Page 27: ... test mode LOCKOUT WITH EMERGENCY HEAT While in Lock out mode if W becomes active then Emergency Heat mode will occur EMERGENCY HEAT In Emergency Heat mode terminal W is active while terminal Y is not Terminal G must be active in the 50PT units the fan will be run if W is energized EH1 is immediately turned on EH2 will turn on Units with Aquazone Deluxe D Control STANDBY FAN ONLY The compressor wi...

Page 28: ...ronment the equipment is used in In a single family home that is not under construction changing or clean ing the filter every 60 days may be sufficient In other applica tions such as motels where daily vacuuming produces a large amount of lint filter changes may be need to be as frequent as biweekly See Fig 1 3 for replacement filter sizes Note that horizontal units containing two filters are tap...

Page 29: ...2 FORCED CIRCULATION METHOD Fully open vent pipe when filling condenser The vent may be closed when condenser is full and pump is operating See Fig 23 Regulate flow to condenser with a supply line valve If pump is a nonoverloading type the valve may be fully closed while pump is running For average scale deposit allow solution to remain in con denser overnight For heavy scale deposit allow 24 hour...

Page 30: ...pressure exerted by the diaphragm will vary depending on the pressure inside of the sensing bulb As the temperature of and pressure within the bulb decreases the valve will modulate closed and restrict the refrigerant flow through the valve The result is less refrigerant in the evaporator and an increase in the superheat As the temperature at the bulb increases the dia phragm pressure will increas...

Page 31: ...bove FP2 faults in the cooling mode in combination with any of the symptoms listed above Some symptoms can mimic a failed TXV but may actually be caused be another problem Before conducting an analysis for a failed TXV the follow ing must be verified Confirm that there is proper water flow and water tem perature in the heating mode Confirm that there is proper airflow and temperature in the coolin...

Page 32: ...stems that contain R 22 refrigerants or mineral oil Contamina tion and failure of this equipment may result IMPORTANT Due to the hygroscopic nature of the POE oil in Puron refrigerant R 410A and other envi ronmentally sound refrigerants any component replace ment must be conducted in a timely manner using caution and proper service procedure for these types of refrigerants A complete installation ...

Page 33: ...cover refrigerant evacuate and recharge with fac tor recommended charge High pressure Check for defective or improperly calibrated high pressure switch Unit off on low pressure control Suction pressure too low In COOLING mode Lack of or inadequate airflow Entering air temperature is too cold Blower inoperative clogged filter or restrictions in ductwork In HEATING mode Lack of or inadequate water f...

Page 34: ...to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53500104 01 Printed in U S A Form 50PT 5SI Pg 34 1218 6 14 Replaces NEW Carrier Corporation 2014 8733953040 ...

Page 35: ... FLUID AVAILABLE AT HEAT EXCHANGER Y N HAS PUMP BEEN TURNED ON AND ARE ISOLATION VALVES OPEN Y N HAS CONDENSATE CONNECTION BEEN MADE AND IS ATRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE ...

Page 36: ...D FACTOR Btu hr SUPERHEAT SUCTION TEMPERATURE SUCTION SATURATION TEMPERATURE DEG F SUBCOOLING DISCHARGE SATURATION TEMPERATURE LIQUID LINE TEMPERATURE DEG F Use 500 for water 485 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE F F AIR COIL F PSI FLUID OUT FLUID IN F PSI F LIQUID LINE PSI F SAT CONTACT CARRIER COMMERCIAL SERVICES OR PRODUCT MANAGEMENT FOR ACCEPTABLE PRESSURE DROP T...

Reviews: