Carrier AiroVision 39 HQ Assembly/Installation, Commissioning, Maintenance Manual Download | Manualshive

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Fig. 46.

Roof installation, method 1

Fig. 47.

Roof installation, method 2

Method 2

• Fix sealing tape to the connection profiles. Drill

160 mm holes with a 10 mm diameter through the

connection profiles. Be sure to remove the drill

boring after drilling.

• Attach the sections to each other using stainles

steel bolts and nuts.

• Seal the seam on the top of the connection pro

-

files.

• Install the cord after sealing.

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Summary of Contents for AiroVision 39 HQ

Page 1: ...Vision Assembly Installation Commissioning Maintenance Manual 39 HQ Klima Santrali Mükemmellik detaylarda saklıdır Ty p e te s te d P ro d u c ti o n m o n it o re d VDI 6022 D IN 1 9 4 6 4 E N 1 3 0 5 3 AHU N 08 02 251 Range 39HQ ...

Page 2: ...2 Code No B 8 1 3i Book Publication Date 081018 Revision No 081018 ...

Page 3: ...Connection of Modules having Equal Width and Height 12 6 STACKED CELL SECTIONS 14 6 1 Unit without Intermediate Base Frame 14 6 2 Unit with Intermediate Base Frame 16 6 3 Units with Different Widths 18 6 4 Connection of Double Deck Mixing Box 20 7 FRESH AIR INLET HOOD 20 8 ROOF COVER 20 9 START UP CHECK LIST 22 9 1 Start Up Inspection Items Check list 22 9 2 Start up Inspection Items 22 10 START U...

Page 4: ... Access Covers 32 12 4 Flexible Connections 32 12 5 Earthing 32 12 6 Dampers 32 12 7 Outdoor Air Intake 32 12 8 Air Filters 32 12 9 Heaters 32 12 10 Coolers 33 12 11 Heat Recovery Wheel 33 12 12 Plate Heat Exchanger 33 12 13 Steam Humidifier 33 12 14 Water spray humidifier 34 12 15 Fan 34 12 16 Sound attenuator 35 12 17 Instructions for Hygienic Air Handling Units 35 12 18 Disposal of Unit 39 APPE...

Page 5: ...5 39 HQ Air Handling Units AiroVision Assembly Installation Commissioning Maintenance Manual ...

Page 6: ...6 ...

Page 7: ...orklifts are used for lifting support beams cannot be used Transporting from Side Base It is not allowed to place lifting devices for transport and storage under profiles not having lifting points side profiles Earthing This pictogram indicates where the AHU must be earthed and is on one of the support beams beneath the casing in the fan section The electrical components in the AHU must be earthed...

Page 8: ...ttached to the AHU describing the procedures that must be followed for lifting and trans port For further details on this subject see Chapter 2 Packing materials must be disposed of in a respon sible manner end in accordance with local regula tions 2 TRANSPORT LIFTING IN STRUCTIONS 2 1 General Transport and lifting of 39HQ AHUs must always be in accordance with the instructions below If these in s...

Page 9: ...ocuments that give the dimensions and weights of the sections as well as the installation sequence For ease of installation follow dimension al drawings indicating cell dimensions and weight The weight of each transport section is given on the unit See Appendix 1 The points that will be used for transport are marked by the label shown below on base frame For lifting and moving AHUs the following m...

Page 10: ...ion equipment The following material is supplied with the unit as op tional by Alarko Carrier Sanayi ve Ticaret AS Anti vibration pads Outdoor air suction grille Heat recovery rotary control Steam humidifier and its accessories Fig 5 Fastening of lifting bars 1 Measure and inspect the installation site Surface of installation site should be smooth and level having no height differences hat could l...

Page 11: ...is dis tributed evenly and check if the steps above are per formed Lifting bars cannot be removed if there is no enough space between the unit and the wall As shown in the example below it is not possible to remove 6th section of the AHU from the right side because it is so close to the wall Bar can be re moved from the left side if 3rd section of the AHU is not placed When 6th section is placed r...

Page 12: ...ved In sert a lifting bar into both sections so that they can be pulled closer towards each other Two methods can be used for pulling the sections to wards each other Method 1 Pull the sections against each other using the pull ropes attached to the lifting bars Pull evenly on both sides of the AHU Fig 11 Connecting sections using pull ropes Fig 12 Connecting the sections using threaded bars Fig 1...

Page 13: ... made from internally when ever possible if it is not possible it will be made from externally Outside joining shall not be chosen if join ing from internally is possible Section joining shall be made with parts shown on Figure 17 Distance between the parts shall be equal as shown on Figure 18 19 See Annex 4 for quanti ties Corner flags shown on Figure 14 shall not be disassembled after section jo...

Page 14: ...scribed below For sections having equal length these profiles should be mounted all round the unit For AHUs having shorter or longer upper sections no further works are required Check for insulation tape before section joining In sulation tape shall be applied on one of the section Figure 20 If AHU has more than two sections repeat this procedure For an outdoor installation of the AHU all external...

Page 15: ... section Fig 23 Profile installation outdoor installation unit without main base frame at intermediate section Outdoor Installation Position the casing sections on top of one another so that the corner profiles are in the same plane Mount the profiles supplied with AHU as described below For sections having equal length these profiles should be mounted all round the unit If the top section is shor...

Page 16: ...back compared to the bottom casing section If stacking units in an indoor installation the connec tion profiles should be placed between the different unit sections Use the following assembly method for connection Install a connection profile to the end of the casing section stopping at the module line panel level A Install a connection profile at the joint B Install a connection profile against t...

Page 17: ...s are used for the length and width directions of sections Length direction Cut the connection profiles sup plied to the correct length and mount it as de scribed below Cross section view in length direction A A Width direction Cut the connection profiles to the correct length and mount it as described below Cross section view in width direction equal base frame lenght B If the top section is shor...

Page 18: ...section Fig 35 View in width direction unit with unequal widths Fig 37 Unit with unequal widths situation A Fig 38 Roof finish situation A side 2 Fig 36 View in length direction unit with unequal widths Outdoor Installation The top cell includes a projecting cross beam that is effectively as wide as the bottom cell For outdoor installation connection profiles need to be cut to the proper length Th...

Page 19: ... the correct sides See Fig 30 Direction 2 Cut the connection profiles to the cor rect length and mount them on the correct sides See Fig 38 Direction 3 Cut the connection profiles to the cor rect length and mount them on the correct sides See Fig 31 Direction 4 Cut the connection profile to the cor rect length and mount it on the correct side as de scribed below Mount Z profiles over the projectin...

Page 20: ...oof cover material supplied from Alarko Carrier If the casing section has a flat top use one of the following two methods Method 1 Shorten the roof cover the correct length Ensure that the strip projects enough to attach it to the side of the roof edge with a blow dryer Ensure that the roof cover already attached to the two casing sections to be connected is clean and dust free Attach the roof cov...

Page 21: ... the connection profiles Drill 160 mm holes with a 10 mm diameter through the connection profiles Be sure to remove the drill boring after drilling Attach the sections to each other using stainles steel bolts and nuts Seal the seam on the top of the connection pro files Install the cord after sealing ...

Page 22: ...lation of the AHU The following pages give a more detailed description of the individual components CAUTION Before starting up the AHU ensure that the components have the correct connection voltage and con nect them in accordance with the regulations The doors and access guard covers must be closed and the AHU must be earthed 9 2 Start up Inspection Items ...

Page 23: ...23 ...

Page 24: ... other the sealing tape supplied must be attached between the casing sections Caution Before assembling the sections side by side or stacked insulation band supplied should be applied over section connection areas Place the section as close as possible together be fore assembly Assembly the sections towards each other by the aid of lifting bars and pulling ropes The sections are connected to each ...

Page 25: ...p as in Figure 49 In Figure 52 parts and assembly order of siphon are given Only negative pressure siphon is delivered from the factory A positive pressure siphon should be made using a U bended pipe as shown in Fig 50 The ball inside the negative pressure siphon provides drained water fill the siphon by preventing air suction This ball also blocks suction discharges that may be produced during pr...

Page 26: ...r power is restored Some dampers should be open while some other are closed Siphon outlets should not be raised over drain length or at the end of the line If it is necessary due to an obstacle on the ground H2 in siphon calculation should be considered see Fig 53 For 62 mm base frames that requires siphon appli cation a base frame shown in Figure 50 is necessary under the air handling unit The co...

Page 27: ...hown in wiring dia gram are installed Check whether heater is earthed in accordance with local instructions Electric heater may only be switched on if speci fied minimum air flow is provided Electric heater should be switched off at least 5 minutes before air handling unit is turned off Make sure no foreign objects are left in electric heater section The following warnings are attached to the pane...

Page 28: ...raighten the fins is they are bent during trans port Check whether siphon has been correctly installed and check whether siphon cap and ball have been properly placed 10 14 Steam Humidifier Check fixing of steam pipe Check steam supply and condensate drain pipes For longer pipes install an extra drain pan in ac cordance with the instructions of the supplier Check whether the dirt trap has been ins...

Page 29: ... and or connect the motor in accordance to local regulations and supplier instructions Check the rotation direction of the fan The direction is indicated on housing by an arrow Measure current draw for all phases of electric motor Current draw for all phases should be nearly the same and corre sponding to data on unit nameplate Set motor pro tection mechanism to its nominal value Type of the belt ...

Page 30: ...w of the planning required for inspection and maintenances of the AHU On the following pages there are more detailed descriptions for individual components CAUTION Remember to de energise all components and make sure fan has stopped rotating before opening the doors and access guard covers to perform inspections and maintenance ...

Page 31: ...31 ...

Page 32: ...mper blades run free of the casing and do not touch the flexible connection and duct con nections 12 7 Outdoor Air Intake Especially outdoor air intake gets contaminated by impurities taken in with the air Maintenance intervals should be observed Accumulated impurities can lead irreparable damages on the panels Clean the outside air intake thoroughly and repair damages ob serves as described in In...

Page 33: ...nspection belt tension should be checked weekly during the first month and then once a month If heat recovery wheel is controlled by a control panel see supplier documents for further information about operation and maintenance details The following warning pictogram is attached to the panel rotating parts 12 12 Plate Heat Exchanger Check plate heat exchanger for contamination once a year and if n...

Page 34: ...complete life cycle or are equipped with a grease nipple The lubrication interval and type of lubricant are as above 12 15 3 Power transmission After starting up the unit or after replacing the belts belt tension has to be checked within one week for the first time and then after two weeks and tension should be re adjusted if required After that check belt tension and inspect the condition of the ...

Page 35: ...ng out mainte nance on the unit personnel must use safe engineer ing practices and observe all relevant local health and safety requirements and regulations When air handling unit AHU products are installed over doorways or within the ceiling framework most maintenance or repair work will be carried out at heights in excess of 2 metres Suitable precautions should be taken to ensure that any access...

Page 36: ...You can also wash the internal parts of the air han dling unit excluding filters electrical components Washing operation clean condensate collectors and drains Assure that a suitable operative drainage sys tem is in place prior to beginning wash down opera tions A direct connection of the hygienic ahu water drains to the sewage system is not permitted The water in the syphon should not freeze at a...

Page 37: ... the coil may be considered clean only if the coil is free of foreign matter and chemical residue based on a thorough visual inspection Filters Check filters on a regular basis Don t leave dirty fil ters in units without replacement Prolonged oper ation with restricted airflow through dirty filters can have a detrimental effect on the heating and cooling outputs as well as putting unnecessary stra...

Page 38: ...nts and coatings Visual Inspection The AHU shall be inspected visu ally to ensure that no visible contaminants are left 1 If no contaminants are evident through visual in spection AHU shall be considered clean howev er cleanliness of the AHU can be verified through gravimetric or wipe testing analysis etc 2 If visible contaminants are evident through visual inspection those portions of the AHU whe...

Page 39: ...d according to their material types and recycled or disposed according to local regulations Recyclable Materials Galvanized Metal Plates Stainless Steel Copper Al uminium Plastic Fibreglass Rockwool Parts Elec trical components Recyclable Fluids Basic fluids refrigerants compressor oil Recycling of fluids should be done according to local regulations Disposal of Electrical and Electronic Equipment...

Page 40: ...40 APPENDIX 1 CELL INFO AND CONNECTION ORDER ...

Page 41: ...41 APPENDIX 2 FRONT WITHDRAWAL FILTER DETAIL ...

Page 42: ...42 APPENDIX 2 FRONT WITHDRAWAL POUCH FILTER INSTALLATION ...

Page 43: ...43 APPENDIX 2 SIDE WITHDRAWAL COMBINED FILTER INSTALLATION ...

Page 44: ...44 APPENDIX 2 SIDE WITHDRAWAL FILTER INSTALLATION F8 F9 ...

Page 45: ...45 APPENDIX 2 SIDE WITHDRAWAL FILTER INSTALLATION F7 ...

Page 46: ...46 APPENDIX 3 1 Side Withdrawal Filter ...

Page 47: ...47 APPENDIX 3 2 Front Withdrawal Filter ...

Page 48: ...48 APPENDIX 3 3 Pleated Filter ...

Page 49: ... 0 7 5 0 0 7 6 0 0 7 8 0 2 8 4 2 0 8 5 2 0 8 6 2 0 8 8 2 2 8 10 2 2 9 4 2 0 9 5 2 0 9 6 2 0 9 8 2 2 9 10 2 2 9 12 2 2 W MODULE H MODULE PART QUAN IN W MODULE PART QUAN IN H MODULE 11 4 2 0 11 5 2 0 11 6 2 0 11 8 2 2 11 10 2 2 11 12 2 2 12 4 2 0 12 5 2 0 12 6 2 0 12 8 2 2 12 10 2 2 12 12 2 2 12 14 2 2 13 6 2 0 13 8 2 2 13 10 2 2 13 12 2 2 13 14 2 2 13 16 2 4 14 6 2 0 14 8 2 2 14 10 2 2 14 12 2 2 14...

Page 50: ... 21 16 4 4 21 18 4 4 21 20 4 4 22 8 4 2 22 10 4 2 22 12 4 2 22 14 4 2 22 16 4 4 22 18 4 4 22 20 4 4 W MODULE H MODULE PART QUAN IN W MODULE PART QUAN IN H MODULE 23 8 4 2 23 10 4 2 23 12 4 2 23 14 4 2 23 16 4 4 23 18 4 4 23 20 4 4 24 8 6 2 24 10 6 2 24 12 6 2 24 14 6 2 24 16 6 4 24 18 6 4 24 20 6 4 25 10 6 2 25 12 6 2 25 14 6 2 25 16 6 4 25 18 6 4 25 20 6 4 26 10 6 2 26 12 6 2 26 14 6 2 26 16 6 4 ...

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