Carrier 50KC04, Installation Instructions Manual

Page: 1 / 52

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500239-01 Printed in U.S.A. Form 50KC-4-6-03SI Pg 1 3-2020 Replaces: 50KC-4-6-02SI
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
Model Number Nomenclature and Dimensions . . . . 2
Rated Indoor Airflow (cfm) . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 1 — Plan for Unit Location . . . . . . . . . . . . . . . 10
• ROOF MOUNT
Step 2 — Plan for Sequence of Unit Installation . . 10
• CURB-MOUNTED INSTALLATION
• PAD-MOUNTED INSTALLATION
• FRAME-MOUNTED INSTALLATION
Step 3 — Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 4 — Provide Unit Support . . . . . . . . . . . . . . . . 10
• ROOF CURB MOUNT
• SLAB MOUNT (HORIZONTAL UNITS ONLY)
• ALTERNATE UNIT SUPPORT (IN LIEU OF CURB OR
SLAB MOUNT)
Step 5 — Field Fabricate Ductwork . . . . . . . . . . . . . 11
• FOR UNITS WITH ACCESSORY ELECTRIC HEATERS
Step 6 — Rig and Place Unit . . . . . . . . . . . . . . . . . . 11
• POSITIONING ON CURB
Step 7 — Convert to Horizontal and Connect
Ductwork (when required) . . . . . . . . . . . . . . . . . . 12
Step 8 — Install Outside Air Hood . . . . . . . . . . . . . . 13
• ECONOMIZER HOOD PACKAGE REMOVAL AND
SETUP - FACTORY OPTION
• ECONOMIZER HOOD ASSEMBLY
Step 9 — Units with Hinged Panels Only . . . . . . . . 14
Step 10 — Install External Condensate Trap
and Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Step 11 — Make Electrical Connections . . . . . . . . . 15
• FIELD POWER SUPPLY
• UNITS WITH FACTORY-INSTALLED NON-FUSED
DISCONNECT
• UNITS WITHOUT FACTORY-INSTALLED NON-
FUSED DISCONNECT
• ALL UNITS
• CONVENIENCE OUTLETS
• FACTORY OPTION THRU-BASE CONNECTIONS
• UNITS WITHOUT THRU-BASE CONNECTIONS
• FIELD CONTROL WIRING
• THERMOSTAT
• UNIT WITHOUT THRU-BASE CONNECTION KIT
• HEAT ANTICIPATOR SETTINGS
Electric Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• SINGLE POINT BOXES AND SUPPLEMENTARY
FUSES
• SINGLE POINT BOXES WITHOUT FUSES
• LOW-VOLTAGE CONTROL CONNECTIONS
Humidi-MiZer® Control Connections . . . . . . . . . . . 21
• HUMIDI-MIZER – SPACE RH CONTROLLER
Economi$er® X (Factory Option) . . . . . . . . . . . . . . .23
• SYSTEM COMPONENTS
• SPECIFICATIONS
• INPUTS
• OUTPUTS
• ENVIRONMENTAL
• ECONOMIZER MODULE WIRING DETAILS
• INTERFACE OVERVIEW
• SETUP AND CONFIGURATION
• ENTHALPY SETTINGS
• CHECKOUT
• TROUBLESHOOTING
Control and Power Wiring Diagrams . . . . . . . . . . . .34
Smoke Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
• ADDITIONAL APPLICATION DATA
PremierLink™ Controller (Factory Option) . . . . . . .42
RTU Open Controller (Factory-installed Option) . .42
Controller Options . . . . . . . . . . . . . . . . . . . . . . . . . . .42
• LOW AMBIENT
Step 12 — Adjust Factory-Installed Options . . . . . .43
• SMOKE DETECTORS
• ECONOMI$ER IV OCCUPANCY SWITCH
Step 13 — Install Accessories . . . . . . . . . . . . . . . . .43
Step 14 — Check Belt Tension . . . . . . . . . . . . . . . . .43
• BELT FORCE — DEFLECTION METHOD
• BELT TENSION METHOD
Evaporator Coil Metering Devices . . . . . . . . . . . . . .44
Pre-Start and Start-Up . . . . . . . . . . . . . . . . . . . . . . . .44
UNIT START-UP CHECKLIST. . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified service personnel should install, repair, or
service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes, including ANSI (American National
Standards Institute) Z223.1. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguisher available for all brazing operations.
It is important to recognize safety information. This is the safety-
alert symbol . When you see this symbol on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to highlight
50KC04-06
Single Package Rooftop Cooling Only
with Puron
®
(R-410A) Refrigerant