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Fig. 32 —
Typical Module Installation
SINGLE POINT BOXES AND SUPPLEMENTARY FUSES
When the unit MOCP device value exceeds 60A, unit-mounted
supplementary fuses are required for each heater circuit. These
fuses are included in accessory single point boxes, with power
distribution and fuse blocks. The single point box will be in
-
stalled directly under the unit control box, just to the left of the
partition separating the indoor section (with electric heaters)
from the outdoor section. The single point box has a hinged ac
-
cess cover. See Fig. 33.
Fig. 33 —
Typical Single Point Installation
On 50JC units, all fuses are 60A. Single point boxes containing
fuses for 208/230-v applications use UL Class RK5 250-v fus
-
es (Bussmann FRNR 60 or Shawmut TR 60R). Single point
boxes for 460-v and 575-v applications use UL Class T 600-v
fuses (Bussmann JJS 60 or Shawmut A6T 60). (Note that all
heaters are qualified for use with a 60A fuse, regardless of ac
-
tual heater ampacity, so only 60A fuses are necessary.)
SAFETY DEVICES
CRHEATERS323A00 - 340A00 electric heater applications
use a combination of 24-v control side break/auto-reset,
line
-
break/non-resettable “one shot” limit switches and a fan
stator/manual reset limit switch to protect the unit against over-
temperature situations.
Line-break/auto-reset limit switches, 24-v control side
break/auto-reset and line-break/non-resettable “one shot” limit
switches are mounted on the base plate of each heater module.
See Fig. 34. These are accessed through the indoor access pan
-
el. Remove the switch by removing two screws into the base
plate and extracting the existing switch.
Fan stator/manual reset limit switch is located in the side plate
of the indoor (supply) fan housing. See Fig. 34.
Fig. 34 —
Typical Location of Heater Limit Switches
Completing Heater Installation
FIELD POWER CONNECTIONS
Tap conductors must be installed between the base unit’s field
power connection lugs and the single point box (with or with
-
out fuses). See Fig. 35. Refer to unit wiring schematic. Use
copper wire only. For connection using the single point box
without fuses, connect the field power supply conductors to the
heater power leads and the field-supplied tap conductors inside
the single point box. Use UL-approved pressure connectors
(field-supplied) for these splice joints.
LOW-VOLTAGE CONTROL CONNECTIONS
Pull the low-voltage control leads from the heater module(s) —
ORN, VIO and BRN — to the 4-pole terminal board TB4 lo
-
cated on the heater bulkhead to the left of heater 1. Connect the
ORN lead to terminal TB4-1. Connect the VIO lead to terminal
TB4-2. Connect the BRN lead to terminal TB4-3. See Fig. 35.
T
Fig. 35 —
Accessory Electric Heater Control
Connections
Heater
Module
Control Wiring
Foam Power
Wiring
Heater
Relay
Heater
Mounting Screws
CONTROL SIDE
AUTOMATIC RESET
LIMIT SWITCHES
STATOR MANUAL
RESET LIMIT
SWITCH
LINE BREAK
"ONE SHOT"
LIMIT SWITCHES
VIO
HR1
BRN
UCB
Field
Connections
HR1: Heater Circuit 1
HR2: Heater Circuit 2
(if two-circuit module installed)
2
3
C
1
3
PNK
ORN
ORN
PNK
BRN
VIO
BRN BRN
VIO
2
TB4
VIO
HR2
BRN
Elec Htr
TRAN 1